• Title/Summary/Keyword: 용융처리

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Synthesis of zeolite A from coal fly ash by alkali fusion followed by hydrothermal treatment (알칼리 용융 및 수열 합성에 의한 석탄회로부터 제올라이트 A의 합성)

  • Jeong, Ji-Baek;Choi, Ko-Yeol
    • Journal of the Korean Applied Science and Technology
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    • v.32 no.2
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    • pp.240-247
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    • 2015
  • Zeolite A was prepared from coal fly ash upon NaOH fusion treatment, followed by hydrothermal treatment. The effects of treatment conditions such as NaOH/ash ratio, fusion temperature, the amount of sodium aluminate added, hydrothermal treatment temperature and time on the type and the crystallinity of zeolites were investigated. The optimal NaOH/ash weight ratio and fusion temperature to produce high crystalline zeolite A were 1.2 and $550^{\circ}C$, respectively. The dissolution of $Si^{4+}$ and $Al^{3+}$ from the fused fly ash was not affected by stirring time. The type of synthetic zeolites was found to be dependent on the amount of sodium aluminate added. The low amount of sodium aluminate favored zeolite X, while a single phase zeolite A was produced by increasing the amount sodium aluminate. Zeolite A was transformed into hydroxysodalite with increasing hydrothermal treatment time and temperature. A high crystalline zeolite A could be obtained by decreasing the temperature increasing time up to the reaction temperature.

Enhancement of the Life of Refractories through the Operational Experience of Plasma Torch Melter (플라즈마토치 용융로 운전경험을 통한 내화물 수명 증진 방안)

  • Moon, Young Pyo;Choi, Jang Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.14 no.2
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    • pp.169-178
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    • 2016
  • The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

Tungsten Recovery from Tungsten Carbide by Alkali Melt followed by Water Leaching (알칼리 용융 및 수 침출을 이용한 탄화텅스텐으로부터 텅스텐 회수)

  • Kim, Byoungjin;Kim, Suyun;Lee, Jaeryeong
    • Resources Recycling
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    • v.26 no.6
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    • pp.91-96
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    • 2017
  • Tungsten (W) recovery from tungsten carbide (WC) was researched by alkali melt followed by water leaching. The experiments of alkali melt were carried out with the change of the sort of alkali material, heating temperature, and the heating duration. Water leaching of W was performed in the fixed conditions ($25^{\circ}C$, 2 hr., slurry density: 10 g/L). From the mixture of WC and sodium nitrate ($NaNO_3$) in the molar ratio of 1:2, treated at $400^{\circ}C$ for 6 hours, only 63.3% of W might be leached by water leaching. With the increase of sodium hydroxide (NaOH) as a melting additive, the leachability increased. Finally it reached to 97.8 % with the melted mixture of ($WC:NaNO_3:NaOH$) in the ratio of (1:2:2). This imply that NaOH may play a role as a reaction catalyst by lowering Gibb's free energy for alkali melt reaction for WC.

Physical Characteristic Analysis of Municipal Solid Waste for Estimation of Gasification Pretreatment Condition (가스화용 전처리 조건예측을 위한 생활폐기물의 물리적 특성 분석)

  • Yoon, Youngsik;Lim, Yongtaek;Park, Sunam;Gu, Jaehoi;Im, Nakjun;Han, Haengseok
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.171.1-171.1
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    • 2011
  • 폐기물의 처리방법은 중간처리와 최종처리로 구분되며, 중간처리의 방법으로는 고형화, 생물학적 처리(소화), 화학적 처리(중화/침전/추출), 자원화 및 재활용, 소각/열분해용융/가스화 등이 있다. 최종처리 방법으로는 매립, 해양투기 등이 있으며, 과거에는 폐기물의 처리 방법으로 최종처리가 많이 이용되었으나 현재에는 지속가능한발전의 이념아래 폐기물의 자원화, 청정에너지의 생산 등을 이유로 전처리 기술이 많이 보급되고 있는 추세이다. 남원시에서 발생되는 생활폐기물은 2010년 통계에 따르면 하루 평균 약 43돈에 이르고 있으며, 매립지의 사용연수를 연장하기 위한 중간처리 방법이 검토되고 있다. 생활폐기물의 가장 일반적인 중간처리 방법으로는 소각, 열분해용융, 가스화 등이 적용될 수 있으며, 이와 같은 열적처리는 폐기물의 감용 및 감량 효율이 높은 중간처리 방법에 속한다. 이러한 열적처리를 위해서는 폐기물의 물리적 특성에 대한 조사 및 검토가 가장 먼저 선행되어야 하며, 본 연구에서는 남원시에서 발생되는 생활폐기물의 성상분류, 삼성분분석, 원소분석, 발열량분석 결과를 통해 가스화에 적합한 전처리 조건을 예측하였다.

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Effect of The Fused Siliceous Materials on Rice Plant (수도(水稻)에 대(對)한 합성규산물질(合成珪酸物質)의 효과(效果))

  • Lee, Y.H.;Han, K.H.;Lim, S.U.
    • Applied Biological Chemistry
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    • v.14 no.3
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    • pp.183-189
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    • 1971
  • The studies reported herein were conducted to inquire the effect of fused siliceous materials which mixed with sand and quartz added calcium fertilzer on rice grown on low available silica content soil. The applied nitrogen level were examined for the two plots, nitrogen 10kg and 20kg per 10 a., and the siliceous materials(Wollastonite, Fused sand and Fused quartz) were applied as levels to 100kg, 300kg and 500kg per 10a. in the pots. The results are summerized as follows; 1. The available silica content solved in N/2 HCl solution of fused sand was more than of fused quartz but the silica solubility in 2% citric acid of fused quartz were higher than other. 2. The absorbed silica content by plant grown on the fused quartz plot was the highest among other siliceous materials and of fused sand and natural wollastonite were at almost equal. The ratio of absorbed silica of natural wollastonite was highest among them and in fused materials, the quartz was higher than sand. 3. The productivity of rice was increased by percentage of filled grain, weights of 1000 grains, and number of spikelets on account of the large quantity of the silica absorbed by plant Especially fused quartz showed the highest productive effect among siliceous materials and natural wollastonite and fused sand were similar effect. 4. From the above results. the fused quartz was selected as expelled siliceous fertilizer on rice plant among them and the fused sand was equal effect to natural wollastonite.

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Thermal stability of surface modified Ni-Cr-alloys in molten FLiNaK salt (표면처리된 Ni-Cr계 합금의 FLiNaK 용융염 하에서의 고온 안정성)

  • Kwang, Hyun Cho;Bang, Hyun;Lee, Tae Suk;Lee, Byeong Woo
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.5
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    • pp.227-232
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    • 2012
  • Inconel 617 and Hastelloy X are the most promising candidate materials for the heat exchanger of next generation nuclear reactor. Surface coating and its effects on high temperature properties for the Inconel 617 and Hastelloy X under molten FLiNaK (LiF-NaF-KF) salt environment have been investigated. For TiAlN and $Al_2O_3$ overlay coatings, the two different PVD (physical vapor deposition) methods of an arc discharge and a sputtering were applied, respectively. A study for the thermal stability of the surface modified Ni-Cr alloy substrates has been conducted. To evaluate the corrosion mechanism of Ni-Cr alloys in the molten salt, a ruptured Inconel pipe used for the molten salt transportation has been analyzed. The thermal properties of morphological and structural properties each sample were characterized before and after heat-treatment at $600^{\circ}C$ in molten FLiNaK salt. The results showed that the TiAlN and $Al_2O_3$ overlay coated specimens had the enhanced high temperature stability.

Discontinuous precipitation in Sn-Bi Alloys (Sn-Bi계 합금의 불연속 석출현상)

  • Kim, Jeong-Seok;Kim, Ju-Hyeong;Yu, Chung-Sik
    • Korean Journal of Materials Research
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    • v.8 no.3
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    • pp.238-244
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    • 1998
  • Sn-rich합금의 석출 현상을 조사하였다. 첫째, 대기중과 진공 중에서 용해된 90Sn-o10Bi(wt%)합금을 $140^{\circ}C$에서 용체화 처리한 후 석출반응을 조사하였다. 90Sn-10Bi(wt%)합금은 불연속 석출(DP)현상을 나타냈다. 공기 중에서 용융된 시료의 DP반응이 진공 중에서 용융된 시료보다 빠르게 진행되었다. 이것은 공기 중에서 용융하는 과정에서 시료에 용존된 산소에 의해 입계 에너지가 감소한 것에 기인하는 것으로 판단된다. 둘째, 용융 후 서냉 응고된 Sn-Bi(-In)합금을 $140^{\circ}C$이하의 온도에서 열처리하여 미세조직 변화를 조사하였다. 명확한 고경각 입계가 존재하지 않는 응고조직에서, 편석영역으로부터 DP반응이 진행되어 석출셈이 형성되었다. DP반응선단에는 반응계면이 관찰되었다. 이 현상은, 이제까지 알려진 바와는 다르게, DP반응이 반응 전에 존재하는 고경각 입계뿐만 아니라 재결정현상에 의해 새로운 석출계면이 생성될 수 있음을 의미한다. 이러한 재결정 현상은 확산에 의한 정합변형(coherency strain)으로 설명된다.

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Experiment on the Vitrification of Nonflammable Wastes Using AP-200L Plasma Torch (AP-200L 토치를 이용한 비가연성 방사성폐기물 고온용융처리)

  • 최종락;유병수;김천우;박종길;하종현
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2003.11a
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    • pp.48-53
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    • 2003
  • The high temperature melting test for nonflammable wastes using a plasma torch was conducted. The AP-200L hollow cathode type plasma torch was installed at the pilot plasma melting furnace in NETEC. The surrogates were prepared to simulate concrete, soil and their mixture with steel. The experimental conditions such as feeding rate, the distance between melts surface and torch nozzle, torch rotation speed, gas flow rate and pressure in the furnace were decided. Basic parameters such as temperatures of cooling waters, off-gas and torch power were measured. The vitrified samples were analyzed by SEM/EDS.

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A study on corrosion resistance of color coated steel sheet using Magnesium-adopted alloy plated steel sheet (마그네슘 첨가 합금도금강판을 이용한 칼라도장강판의 내식특성에 관한 연구)

  • Lee, Gyeong-Hwang;Yang, Ji-Hun;Jeong, Jae-In
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.44-44
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    • 2018
  • 칼라도장강판은 금속 제품의 제품화 공정 중에 도장 공정을 생략함으로 경제적이며, 제조공정 중 발생할 수 있는 VOCs(Volatile Organic Compounds)의 배출 염려가 없어 건축 및 가전 산업에 다용되고 있다. 칼라도장강판은 용융아연도금강판(GI), 전기아연도금강판(EGI), 용융알루미늄아연합금도금강판 등이 기재로 적용되고 있으며, 최근 마그네슘 성분이 첨가되는 고내식 도금강판 개발과 함께 고내식 도금강판을 이용한 칼라도장강판의 개발 및 수요 발굴을 위한 연구가 활발하게 진행 중에 있다. 칼라강판의 구성은 일반적으로 도막 밀착성 확보를 위한 화성처리층, 기재와 도막간의 밀착성과 내식성 개선을 위한 하도층(primer layer), 가공성, 내오염성, 의장성 등의 기능성 부여를 위한 상도층(top layer)의 구조로 도장되어 있다. 도료는 가공성, 내오염성, 경도 등의 기능성이 우수한 폴리에스테르 수지계가 가장 폭넓게 사용되고 경화제로는 멜라민 화합물과 이소시아네이트 화합물이 널리 사용되고 있다. 칼라도장 강판은 1970년대 이후 본격적으로 보급되어 사용되기 시작하였으며, 화성처리층은 밀착성과 내식성이 우수한 크로메이트처리가 널리 사용되고, 하도층은 방청성이 우수한 크로메이트계 방청 안료를 함유시킨 도료가 일반적이다. 그러나, 전기전자 제품에 적용되는 칼라도장강판은 2006년에 RoHS 규제의 시행과 더불어 6가 크롬 사용 제한의 영향으로 크롬프리 화성처리가 일반화되어 적용되고 있으며, 그 동안 6가 크롬 제안이 유보적이었던 건축용 칼라도장강판 또한 크롬프리 화성처리층 및 크로메이트계 방청 안료의 하도층 적용을 회피하고 있는 추세이다. 이에 따라, 고내식 합금도금강판을 기재로 사용하고 기존의 화성처리층과 하도층에 크롬프리 수지를 적용하는 연구개발이 활발하게 진행 중에 있다. 본 연구에서는 마그네슘이 첨가된 고내식 합금도금강판으로 Al-Mg-S i강판과 용융 Zn-Al-Mg 합금도금강판에 기존의 상용화 공정에서 사용되는 크롬계 및 크로프리 화성처리 적용 칼라도장강판에 대한 내식성 등 칼라도장강판의 특성에 대해 발표한다.

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Feedstock Recycling Technologies using Waste Vinyls (폐비닐을 이용(利用)한 재생원료화(再生原料化) 기술(技術))

  • Chung, Soo-Hyun;Na, Jeong-Gul;Kim, Sang-Guk;Woo, Hee-Myung;Kim, Young-Tae
    • Resources Recycling
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    • v.22 no.4
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    • pp.46-54
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    • 2013
  • The produced quantity of waste plastics including waste vinyls was assumed as about 5 million tons per year. The quantity of waste vinyls produced from the waste recycling center among total quantity of waste plastics was estimated as about 1 million tons per year. Most of waste vinyls produced from the waste recycling center were recycled as refuse plastic fuel(RPF) or recycled feedstock material. In this study, the medium material using waste vinyls was made by the melting process of heat medium heating and the tensile strength was analyzed for checking the usable possibility of recycled waste vinyl material by comparing with the existent product. In order to use the medium material for producing the recycled product, it can be considered that the tensile strength of medium material is more than 100 $kgf/cm^2$.