• Title/Summary/Keyword: 용융적층방식

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Dental Co-Cr alloys fabricated by selective laser melting: A review article (선택적 레이저 용융 방법으로 제작한 치과용 코발트 크롬 합금에 대한 문헌고찰)

  • Kang, Hyeon-Goo
    • The Journal of Korean Academy of Prosthodontics
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    • v.59 no.2
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    • pp.248-260
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    • 2021
  • Cobalt-chromium alloys are used to fabricate various dental prostheses, and have advantages of low cost and excellent mechanical properties compared to other alloys. Recently, selective laser melting, which is an additive manufacturing method, has been used to overcome the disadvantages of the conventional fabrication method. A local rapid heating and cooling process of selective laser melting induces fine microstructures, grain refinement, and reduction of porosities of the alloys. Therefore, it can improve mechanical properties compared to the alloys fabricated by the conventional method. On the other hand, layering process and rapid heating and cooling cause accumulation of a large amount of residual stresses that can adversely affect the mechanical properties. A heat treatment for removing residual stresses through recovery and recrystallization process caused complicated changes in mechanical properties induced by phase transformation, precipitate and homogenization of the microstructures. The purpose of this review was to compare the manufacturing methods of Co-Cr alloys and to investigate the characteristics of Co-Cr alloys fabricated by selective laser melting.

Evaluation of Image Uniformity and Radiolucency for Computed Tomography Phantom Made of 3-Dimensional Printing of Fused Deposition Modeling Technology by Using Acrylonitrile Butadiene Styrene Resin (아크릴로나이트릴·뷰타다이엔·스타이렌 수지와 용융적층조형 방식의 3차원 프린팅 기술로 제작된 전산화단층영상장치 팬톰에서 영상 균일성 및 X선 투과성 평가)

  • Seoung, Youl-Hun
    • Journal of radiological science and technology
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    • v.39 no.3
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    • pp.337-344
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    • 2016
  • The purpose of this study was to evaluate the radiolucency for the phantom output to the 3D printing technology. The 3D printing technology was applied for FDM (fused deposition modeling) method and was used the material of ABS (acrylonitrile butadiene styrene) resin. The phantom was designed in cylindrical uniformity. An image uniformity was measured by a cross-sectional images of the 3D printed phantom obtained from the CT equipment. The evaluation of radiolucency was measured exposure dose by the inserted ion-chamber from the 3D printed phantom. As a results, the average of uniformity in the cross-sectional CT image was 2.70 HU and the correlation of radiolucency between PMMA CT phantom and 3D printed ABS phantom is found to have a high correlation to 0.976. In the future, this results will be expected to be used as the basis for the phantom production of the radiation quality control by used 3D printing technology.

A Study of 3D Printing of Self-Customization Cast by Using Fused Deposition Modeling Technique of ABS Resin (ABS 수지의 용융적층조형방식에 의한 자가 맞춤형 부목의 3차원 출력 사례 연구)

  • Seoung, Youl-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.9
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    • pp.6019-6026
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    • 2015
  • In this study, we have tried to use 3D-printing technology, which is very useful for small amount production and individual personalization manufacturing to produce a cast customized by individual. To do this, we have made casts by the 3D printer in the method of fused deposition modeling technique using ABS(acrylonitrile butadiene styrene) resin which is thermoplastic plastics. The computed tomography of human hand part was used as the modeling of the cast and it was designed to circulate air well. As a result, an individual personalized cast that fitted well with the model part was produced. In addition, we could get more excellent radiography from the cast than the existing cast. In conclusion, this study of 3D-printing could be used as basic data when a similar designed structure in fused deposition modeling technique by ABS resin is printed out.

전력사업용 용융탄산염 연료전지 개발 연구

  • 임희천;홍성안
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1996.04a
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    • pp.107-110
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    • 1996
  • 연료전지 발전방식중 용융탄산염형 연료전지 발전방식은 동작온도가 $650^{\circ}C$의 고온에서 동작되기 때문에 발전효율이 높고 석탄가스를 연료로 사용할 수 있으며 또한 배기가스를 이용하여 복합발전시스템으로 구성할 수 있는 등 전력사업에 적용가능성이 가장 큰 새로운 발전방식이다. 이와 같은 이유로 전력연구원에서 개발하고 있는 2kW급 용융탄산염형 스택은 전극유효면적이 1,000$ extrm{cm}^2$인 단위전지를 20단 적층한 Co Flow형 MCFC스택으로, 연료로, 연료극에 H2, CO2, H2O 혼합가스를 그리고 산소극에는 공기, CO2 혼합가스를 이용하여 150A 정부하 상태에서 초기성능이 전압 14.28V, 출력 2.142W의 발전 운전시험에 성공하였고 이때 스택의 단위전지 평균전압은 0.714V를 나타내었다.

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Electrode Bonding Method and Characteristic of High Density Rechargeable Battery Using Induction Heating System (유도 가열 접합 시스템을 이용한 대용량 이차전지 전극의 접합 방법 및 특성)

  • Kim, Shin-Hyo;Kim, Eun-Min;Cho, Dea-Kweon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.37
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    • pp.2-11
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    • 2014
  • 본 연구에서는 최근, 전기자동차 및 소형 레저용 선박을 중심으로 연구가 진행 중인, 대용량 이차전지의 용량 증대를 위하여 필요한 내부 전극 접합 기술에 관하여 연구하였다. 종래의 초음파 용접으로 적층할 수 있는 적층량의 한계를 극복하기 위한 방안으로 전극 소재에 직접 가열을 통한 용접 방법이 아닌 용가제 금속을 적용하여 전극을 접합시켜, 통전성과 인장강도를 증대시킴과 동시에 열적요인으로 인한 전극표면에 화학적 활성물질의 변성을 최소화할 수 있는 저온 접합 방법에 대하여 연구하였다. 부연하여 용접을 위하여 무리하게 출력을 상승시킬 경우 용접열의 영향으로 전극의 변형 및 활성물질의 변성을 야기함과 동시에 최종 페키징 이후 출력저하, 발열 등, 배터리의 안정성을 저하시키는 요인으로 작용한다. 따라서 본 연구에서는 고주파 유도가열을 통한 유도 가열 방식의 접합 방법과 용융 도금을 통한 용가제 금속의 전처리를 통한 종래와는 차별화된 전극접합 방법을 소개한다.

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Status Quo of Powder Bed Fusion Metal Additive Manufacturing Technologies (Powder Bed Fusion 방식 금속 적층 제조 방식 기술 분석)

  • Hwang, In-Seok;Shin, Chang-Seop
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.10-20
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    • 2022
  • Recently, metal additive manufacturing (AM) is being investigated as a new manufacturing technology. In metal AM, powder bed fusion (PBF) is a promising technology that can be used to manufacture small and complex metallic components by selectively fusing each powder layer using an energy source such as laser or an electron beam. PBF includes selective laser melting (SLM) and electron beam melting (EBM). SLM uses high power-density laser to melt and fuse metal powders. EBM is similar to SLM but melts metals using an electron beam. When these processes are applied, the mechanical properties and microstructures change due to the many parameters involved. Therefore, this study is conducted to investigate the effects of the parameters on the mechanical properties and microstructures such that the processes can be performed more economically and efficiently.

Production of Casting Cores using Powder Bed Fusion Techniques (분말적층용융 기술을 활용한 산업용 중자 제작)

  • Choi, Jin-Yong;Shin, Seung-Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.239-244
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    • 2019
  • Traditional casting methods require long production lead time and high cost while not accommodating design changes easily. One of the technological alternatives to improve casting method to meet diversifying needs is Additive Manufacturing (AM). Among the 7 AM techniques, Powder Bed Fusion (PBF) is deemed most appropriate for casting applications. Currently, most AM machines are imported; therefore limiting the scope of available services and applications. This paper explores the domestic development of AM machines as well as the applications in casting. Each chapter describes development phases of PBF machines, applicable materials and parameter settings, while the last chapter illustrates a successful case of additive manufacturing industrial casting cores.

Evaluation of 3D Printing Filaments for Radiation Shielding using High Density Polyethylene and Bismuth (고밀도 폴리에틸렌과 비스무트를 이용한 3D 프린팅용 방사선 복합필라멘트 개발 및 차폐능력 평가)

  • Park, Ki-Seok;Kim, Dong-Hyun
    • Journal of the Korean Society of Radiology
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    • v.16 no.3
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    • pp.233-240
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    • 2022
  • Research on the presence or absence of radiation shielding for FDM-type filaments has recently begun to be studied, but filaments with shielding capabilities are not sold in Korea, and not studies yet. Therefore, in this research, we will use HDPE (High Density Polyethylene) as a base material, select bismuth as a reinforcing material to manufacture a composite filament, evaluate the shielding ability, and provide basic data for the development of a radiation shielding composite material using 3D printing.A filament is produced by mixing Bismuth with an effective atomic number 83 with HDPE of PE series and adjusting the content of Bismuth to 20% wt, 30% wt, 40% wt. Compounded filaments were evaluated for their physical properties and shielding capabilities by ASTM evaluation methods. As the bismuth content increases, the density, weight, and tensile strength increase, and the shielding capacity is confirmed to be excellent. As a result of the radiation shielding capacity evaluation, it was confirmed that HDPE (80%) + Bi (20%) showed a shielding rate of 82% at 60 kV and a shielding rate of up to 94% or more at 40% bismuth content. In this study, we confirmed that it was possible to produce a radiation shield that is lighter than the metal particle-containing filaments. Furthermore, that have been shield radiation by using HDPE + Bi filaments, and radiation in the medical and radiation industries. The possibility of using it as a shielding complex was confirmed.

3-Dimensional Printing for Mesh Types of Short Arm Cast by Using Computed Tomography (전산화단층영상을 이용한 그물형 손목 부목의 3D 프린팅)

  • Seoung, Youl-Hun
    • The Journal of the Korea Contents Association
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    • v.15 no.1
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    • pp.308-315
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    • 2015
  • The purpose of this study, using 3D printer, was tried to fabricate the short arm cast of mesh types that can be hygienic and adequate ventilation with a good radiography. We used the multi channel computed tomography (MDCT) with three dimension printer device of the fused deposition modeling (FDM) techniques. The material is used a degradable plastic (poly lactic acid, PLA). Three-dimensional images of the short arm were obtained in the MDCT and then make the three-dimensional volume rendering. Three dimension volume rendering of the short arm is implemented as a tomography obtained in MDCT. Virtual mesh type cast model was output as three-dimensional images is designed based on the three-dimensional images of the short arm. As a results, the cast output by 3D printers were able to obtain excellent radiograph images than the conventional cast, and then it can decreased itching with unsanitary, and can break down easily to the cast. In conclusion, the proposed virtual mesh type cast output by 3D printers could be used as a basis for future three-dimensional printing cast productions and offered help to patients in the real life.

Measurement of minimum line width of an object fabricated by metal 3D printer using powder bed fusion type with stainless steal powder (스테인리스강을 사용한 분말 적층 용융 방식의 금속 3차원 프린터에서 제작된 물체의 최소 선폭 측정)

  • Son, BongKuk;Jeong, Youn Hong;Jo, Jae Heung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.10
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    • pp.346-351
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    • 2018
  • Metal three-dimensional (3D) printing technologies are mainly classified as powder bed fusion (PBF) and direct energy deposition (DED) methods according to the method of application of a laser beam to metallic powder. The DED method can be used to fabricate fine and hard 3D metallic structures by applying a strong laser beam to a thin layer of metallic powder. The PBF method involves slicing 3D graphics to be a certain height, laminating metal powders, and making a 3D structure using a laser. While the DED method has advantages such as laser cladding and metallic welding, it causes problems with low density when 3D shapes are created. The PBF method was introduced to address the structural density issues in the DED method and makes it easier to produce relatively dense 3D structures. In this paper, thin lines were produced by using PBF 3D printers with stainless-steel powder of roughly $30{\mu}m$ in diameter with a galvano scanner and fiber-transferred Nd:YAG laser beam. Experiments were carried out to find the optimal conditions for the width of a line depending on the processing times, laser power, spot size, and scan speed. The optimal conditions were two scanning processes in one line structure with a laser power of 30 W, spot size of $28.7{\mu}m$, and scan speed of 200 mm/s. With these conditions, a minimum width of about $85.3{\mu}m$ was obtained.