• Title/Summary/Keyword: 외경선삭

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Evaluation of Cutting Characteristics Using Multiple Regression Analysis (다중회귀분석을 이용한 절삭특성 평가)

  • Lee Young Moon;Jang Seung Il;Jun Jeong Woon;Bae Hyun Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.20-25
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    • 2004
  • Using the multiple regression analysis cutting forces of turning processes have been predicted based on the cutting conditions such as feed rate(f), depth of cut(d), and cutting velocity(v). The statistical inference of the equation was checked by ANOVA test. The validity of the proposed regression analysis was verified by two sets of cutting tests of 27 cutting conditions and the additional cutting tests of 18 cutting conditions. From the results of analytical and experimental studies, it was found that there was no significant difference between the measured and predicted cutting forces. Also, the shear and friction characteristics of turning processes were analyzed with predicted cutting forces.

Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning (외경선삭가공시 등가유효경사각에 따른 칩절단 특성)

  • Lee, Young-Moon;Chang, Seung-Il;Sun, Jeong-Woo;Yun, Jong-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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Chip-Tool Friction and Shear Characteristics of Cold Drawn Free Machining Steels in Turning (냉각인발된 쾌삭강의 외경선삭시 칩-공구 마찰 및 전단 특성)

  • Lee, Young-Moon;Cho, Sam-Kyu;Choi, Soo-Joon;Song, Tae-Seong;Park, Tae-Joon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.198-203
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    • 1999
  • In this study, chip-tool friction and shear characteristics of cold drawn free machining steels in turning were assessed. To do this, a newly developed equivalent oblique cutting model was adopted. And for comparison with those of free machining steels, chip-tool friction and shear characteristics of conventional carbon steels were also investigated. The Pb-S free machining steel shows superior machinability to others. In case of the Bi-S free machining steel, the shear stress and the specific friction energy are relatively lower than those of conventional carbon steels, but its shear strain is relatively high, so it does not show any remarkable improvement of machinability.

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A S tudy on the Dynamic Performance Tests of Machine Tools(I) (공작기계 의 동적 성능 시험 및 평가 에 관한 연구 (I))

  • 이장무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.2
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    • pp.190-201
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    • 1985
  • Direct cutting tests was carried out to evaluate the dynamic performance of lathes under various cutting conditions. Significant factors influencing the chatter limits were identified through use of analysis of variance. Dynamic performances of two lathes were compared and the merits and drawbacks of the direct cutting test were discussed. Exciting-direct-cutting test method was newly proposed as a more rational method of dynamic performance test. The basic theory and experiments of the test were explained. The results shows that the method can be used as a powerful tool for the evaluation and the improvement of dynamic performance of machine tools.

자동 선삭 계획 시스템 개발에 관한 연구

  • 홍윤표;이태원;김석일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.270-276
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    • 1991
  • 가장 대표적인 공작기계인 선반은 가공물에대한 바이트의 이송운동에따라 여러가지 종류의 가공물을 효과적으로 절삭할 수 있기 때문에 절삭 가공에 널리사용된다. 특히, 기계요소로 많이 사용되는 회전체의 절삭에 필요하므로 가장 먼저자동화가 요구되는 분야이다. 그러므로, 보다 효율적인 자동절삭의 목표를 달성하기위한 기초작업으로서 현재의 연구가 수행되었다. 본 연구에서 PC 사용을 전제로 소수의 입력 정보로부터 자동으로 최적의 가공계획 수립을 위한 프로그램의 개발을 목표로 먼저 준비단계로 임의의 외경절삭용 자동 가공계획 시스템을 개발하였다. 개발된 프로그램은 작업자의 자료입력을 최소화 했으며 이 입력자료를 토대로 자동으로 절삭공구의 가공경로 및 절삭에 필요한 자료를 생성하고 가공 전과정을 컴퓨터 그래픽으로 처리하여 사용자의 이해 를 돕도록 하였다. 이러한 기능은 컴퓨터 기억장치를 통하여 저장하고 그장된 자료를 NC code화 하거나 직접 PC로 부터 NC 기계를 구동하면 가공에 관하여 극히 초보자인 경우도 실제 가공을 수 행할 수 있다. 참고로 본 프로그램은 개인용 컴퓨터에서 사용을 전제로 프로그램언어는 Fortran, 그래픽 Library로 Halo를 이용하였고사용자의 이해를 보다 높이기 위하여 EGA Color Monitor를 채택하였다.