• Title/Summary/Keyword: 와전류 검사

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Study on Characteristics of Eddy Current Array Coil Operated in Transmit-Receive Mode and Surface Inspection Using This Probe (송수신 모드 배열 코일 와전류 탐촉자의 특성 연구 및 이를 이용한 표면검사)

  • Lee, Tae-Hun;Jee, Dong-Hyun;Cho, Chan-Hee;Kim, In-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.37 no.1
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    • pp.21-28
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    • 2017
  • Eddy current array (ECA) technology provides the ability to electronically scan without mechanical scanning for a footprint of probe that consists of several eddy current coils arranged side-by-side and two dimensionally. Compared to single-coil eddy current technology, the ECA technology has a higher inspection speed and reliability because a large area can be covered in a single-probe pass and the obtained images can facilitate data interpretation. In this study, we developed an eddy current array probe with $2{\times}16$ coil arrays and a multiplexer that can select transmit-receive coils sequentially and operate in transmit-receive mode. Surface inspection was performed using this probe for specimens that had various flaws and the characteristics of transmit-receive mode ECA technology was studied through an analysis of the obtained eddy current signals and C-scan images.

Development of Remote Field Eddy Current Pipeline Inspection System (원격장 와전류 배관 탐상 시스템 개발)

  • Jeong, Jin-Oh;Yi, Jae-Kyung;Kim, Hyoung-Jean
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.556-560
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    • 2001
  • Remote field eddy current testing (RFECT) with through-wall transmission characteristic is being applied to pipes ranging from small tubes of heat exchanger to natural gas supply pipelines. Cast iron pipes with nominal diameter of 100mm are used primarily as the waterline pipes. The leakage of water occurs due to defects in the pipes caused by vibration of automobiles and corrosion. But, the use of direct inspection methods such as insertion of inspection equipment inside the pipelines has been limited due to its lack of economical efficiency. Economical development of inspection equipments is possible since RFECT method can be easily employed for system integration and quantitative evaluation of both inside and outside defects. In this study, the development of underground pipeline inspection system was tarried out by using RFECT method in consideration of the characteristics of waterline network. This paper specifically describes the design and production of RFECT pipeline inspection pig using centralizer mechanism, development of remote field eddy current signal acquisition and processing software, and review of RFECT system operation procedures.

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Development of a Multichannel Eddy Current Testing Instrument(II) (다중채널 와전류탐상검사 장치 개발(II))

  • Lee, Hee-Jong;Nam, Min-Woo;Cho, Chan-Hee;Yoo, Hyun-Joo;Kim, In-Chel
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.5
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    • pp.552-559
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    • 2011
  • Recently, the eddy current testing(ECT), alternating current field testing, magnetic flux leakage testing and remote field testing have been used as a nondestructive evaluation method based on the electromagnetic induction phenomenon. The eddy current testing is now widely accepted as a NDE method for the heat exchanger tube in the electric power industry, chemical, shipbuilding, and military. The ECT system mainly consists of the synthesizer module, analog module, analog-to-digital converter, power supplier, and data acquisition and analysis program. In the previous study, the synthesizer module and the analog module which is essential to the ECT system were primarily developed, and in this study the data acquisition and analysis program were developed. The operation system for this program is based on the Windows 7, and optimized for the Korean users, and the specific feature of this program using setup wizard enables inspector to make a setup easily for acquisition and analysis of ECT data. In this paper, the configuration and functions of eddy current data acquisition and analysis program will be introduced.

The Implementation of Information Management System for Eddy Current Testing Evaluation Result (와전류 탐상검사 평가결과 정보관리 시스템 구현)

  • Shin, Jin-Ho;Yi, Bong-Jae;Song, Jae-Ju
    • Proceedings of the Korea Information Processing Society Conference
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    • 2001.10b
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    • pp.1229-1232
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    • 2001
  • 코일에 고주파전압을 걸면 교류자계가 발생하며 이 자게 내의 금속재료에 와전류가 발생하는데 와전류는 재료의 재질, 결함, 이종금속, 형상변화 등에 의해 그 발생상태가 다르기 때문에 검출용 코일에서 얻어진 신호성분을 해석함으로써 재료의 비파괴검사가 가능하다. 원자력발전소에서는 증기발생기와 열교환기를 정기적으로 이 와전류 탐상검사를 수행하고 결함상태를 평가하여 그 결과를 대용량 Media에 저장한다. 본 논문에서는 평가결과 정보를 추출하고 변환 처리하여 RDBMS에 입력 관리하는 과정과 다양한 형태의 열교환기 Tubesheet를 편집하는 기능, 사용자의 검색조건 선택에 따라 데이터베이스를 Query하여 Tubesheet에 Mapping 처리하는 기능, 검사주기 및 기기별로 평가결과를 비교 분석할 수 있는 통계/보고서 기기사양정보 및 검사정보관리 등 제반 Application 시스템 구현 결과를 소개한다.

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Introduction to nondestructive testing

  • 정용무
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.1-10
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    • 1994
  • 이 글에서는 비파괴검사개론에 관하여 알아보았다. 1. 비파괴검사의 의의 1.1 비파괴검사의 역사 1.2 비파괴검사의 원리 1.3 비파괴검사의 목적과 역할 1.3.1 품질관리 1.3.2 생산원가의 절감 1.3.3 품질의 평가 1.3.4 점검 1.4 비파괴검사자의 역할 2. 비파괴검사자의 방법 2.1 방사선투과시험 2.1.1 직접촬영법 2.1.2 투시법 2.1.3 전자사진법 2.1.4 계기법 2.2 초음파탐상시험 2.2.1 음향검사와 초음파탐상 2.2.2 초음파의 성질과 종류 2.2.3 접촉매질 2.2.4 초음파 탐상 방법 2.2.5 초음파 탐촉자 2.3 자기탐상시험 2.3.1 자기탐상 원리 2.3.2 자기탐상 방법 1) 자장측정 탐상법 2) 자기기록 탐상법 3) 탐사 코일법 4) 자분탐상시험 2.3.3 자분탐상시험 2.4 침투탐상시험 2.4.1 침투탐상시험의 원리 2.4.2 침투탐상시험법의 기본 1) 침투탐상시험의 종류 2) 현상체의 종류 2.4.3 침투탐상시험의 장단점 2.5 전자유도시험 (와전류탐상법) 2.5.1 와전류의 발생과 탐지 2.5.2 와전류의 탐지 2.5.3 와전류 탐촉자 2.5.4 와전류 탐상시험의 적용과 장단점.

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Electromagnetic Analysis of ACPD Method Using Eddy Current Induction (와전류를 이용한 교류전위강하법의 전자기적 해석)

  • Lim, Geon-Gyu;Lee, Hyang-Beom
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.888-889
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    • 2007
  • 와전류를 이용한 전위강하법은 시험체에 와전류를 비접촉식으로 발생 시킬 수 있어 기존의 방식에 비해 결함 검출시 발생하는 오차를 줄일 수 있고 물체의 결함 검출신호의 신뢰성을 향상 시킬 수 있다. 본 논문에서는 와전류를 이용한 전위강하법의 전자기 유한요소해석을 수행하였다. 3차원 유한요소해석과정에서 해석시간을 단축시키기 위해 각 영역별로 MVP, ESP, RMSP, TMSP의 미지수 변수를 부여하여 유한요소해석을 수행하였다. 기존의 전위강하법에 와전류의 개념을 적용하기 위해서 결함의 깊이와 주파수에 대한 영향을 검토하였다. 정확한 결함검출을 위해 검사과정을 초기검사와 정밀검사로 나누어서 실시하여 결함의 위치를 $\pm$2[mm]까지 도출해 낼 수 있었으며 결함의 폭과 크기도 어느 정도 추측해 낼 수 있었다.

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Electrical Characteristics Measurement of Eddy Current Testing Instrument for Steam Generator in NPP (원전 증기발생기 와전류검사 장치의 전기적 특성 측정)

  • Lee, Hee-Jong;Cho, Chan-Hee;Yoo, Hyun-Joo;Moon, Gyoon-Young;Lee, Tae-Hun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.465-471
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    • 2013
  • A steam generator in nuclear power plant is a heatexchager which is used to convert water into steam from heat produced in a nuclear reactor core, and the steam produced in steam generator is delivered to the turbine to generate electricity. Because of damage to steam generator tubing may impair its ability to adequately perform required safety functions in terms of both structural integrity and leakage integrity, eddy current testing is periodically performed to evaluate the integrity of tubes in steam generator. This assessment is normally performed during a reactor refueling outage. Currently, the eddy current testing for steam generator of nuclear power plant in Korea is performed in accordance with KEPIC & ASME Code requirements, the eddy current testing system is consists of remote data acquisition unit and data analysis program to evaluate the acquired data. The KEPIC & ASME Code require that the electrical properties of remote data acquisition unit, such as total harmonic distortion, input & output impedance, amplifier linearity & stability, phase linearity, bandwidth & demodulation filter response, analog-to-digital conversion, and channel crosstalk shall be measured in accordance with the KEPIC & ASME Code requirements. In this paper, the measurement requirements of electrical properties for eddy current testing instrument described in KEPIC & ASME Code are presented, and the measurement results of newly developed eddy current testing instrument by KHNP(Korea Hydro & Nuclear Power Co., LTD) are presented.

Eddy Current Bobbin Probe Design for Steam Generator Tubes in NPPs (원전 증기발생기 전열관 와전류검사 보빈탐촉자 설계)

  • Nam, Min-Woo;Lee, Hee-Jong;Jee, Dong-Hyun;Jung, Jee-Hong;Kim, Cheol-Gi
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.89-96
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    • 2007
  • The bobbin probe examination is basic and the important method among other ECT techniques for the steam generator tube integrity assesment that is practiced during each plant outage. The bobbin probe is one of the essential components which consist of the whole ECT examination system, and provides us a decisive data for the evaluation of tube integrity in compliance with acceptance criteria described in specific procedures. The selection of examination probe is especially important because the quality of acquired ECT data is determined by the probe design characteristics, such as geometry and operation frequency, and has enormous effects on examination results. In this study, An optimal differential bobbin probe is designed for the steam generator tube inspection in nuclear power plants(NPPs). Based on the test results for electrical and ECT signal characteristics, the prototype bobbin probe satisfies all the criteria.

Development of a Multichannel Eddy Current Testing Instrument(I) (다중채널 와전류탐상검사 장치 개발(I))

  • Lee, Hee-Jong;Nam, Min-Woo;Cho, Chan-Hee;Yoon, Byung-Sik;Cho, Hyun-Joon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.2
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    • pp.155-161
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    • 2010
  • Recently, the electromagnetic techniques of the eddy current testing(ECT), alternating current field testing, magnetic flux leakage testing and remote field testing have been used as a nondestructive evaluation method based on the electromagnetic induction. The eddy current testing is now widely accepted as a NDE method for the heat exchanger tube in the electric power industry, chemical, shipbuilding, and military. The ECT system mainly consists of the synthesizer module, analog module, analog-to-digital converter, power supplier, and data acquisition and analysis program. In this study, the synthesizer module and the analog module which are essential to the ECT system were primarily developed. The developed ECT system is basically a multifrequency type which is able to inject the maximum four frequencies based on the frequency and time domain multiplexing method. Conclusively, we confirmed that the EC signal was processed appropriately in each circuit modules, and the Lissajous EC signal was displayed in the impedance plane.

Lift-Off Invariance Transformations for Electromagnetic Eddy Current Nondestructive Evaluation Signals (다양한 센서 측정 거리로부터 획득한 자기적 와전류 신호의 불변 변환 처리 기법)

  • Kim, Dae-Won
    • Journal of the Korean Magnetics Society
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    • v.14 no.6
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    • pp.207-212
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    • 2004
  • Eddy current (EC) testing methods are widely used in a variety of applications including the inspection of steam generator tubes in nuclear power plants, aircraft parts and airframes. A key factor that affects the EC signal is lift-off which means the physical distance between a sensor and a specimen in the testing. In practice, it is difficult to keep track of the actual value of the lift -off during a specific experiment, simulation or testing in the field, which is essential for accurate interpretation of the signal to be used in the following steps. Hence it is necessary to have a scheme to render the EC signal invariant to the effects of lift-off in spite of the changes in the real world. This paper describes a new method for compensating EC signals for variations in lift-off by acquiring an invariance feature using a homomorphic operator and neural network techniques. The signals from various lift-offs are transformed to obtain a zero lift-off equivalent signal that can be subsequently used for defect characterization in the next step.