• Title/Summary/Keyword: 온도제어양생

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Investigation of Early-Age Concrete Strength Development Using Hardening Accelerator (경화촉진제를 사용한 콘크리트의 초기강도 발현 특성 검토)

  • Kim, Gyu-Yong;Kim, Yong-Ro;Park, Jong-Ho
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.309-316
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    • 2016
  • In this study, performance of hardening accelerator types which promote setting and hardening of cement has been reviewed in order to develop early age strength of concrete with compressive strength of 21~27 MPa after examination of strength development of the concrete at early age according to curing temperature and unit cement(binder) content. As results, soluble mineral salt showed better hardening acceleration effect than organic salt in the scope of this study. Also, hydration reaction accelerating effect of $C_3S$ by Soluble mineral salt is effective on development of early age compressive strength and it was shown that the Pt's hydration reaction accelerating effect was the best. Construction duration reduction can be expected by securing compressive strength for prevention of early aged freezing damage in 25hour-curing time under curing temperature at $15^{\circ}C$. Also, it was shown that compressive strength of specimen cured at $5^{\circ}C$ was similar with plain specimen cured at $10^{\circ}C$. Therefore, it is expected that fuel costs and carbon dioxide can be reduced when the same construction duration is considered.

Mechanical Properties According to Curing Conditions of Mortar Using CO2 Hardening Cement (CO2 반응경화 시멘트 활용 모르타르의 양생조건에 따른 역학적 특성)

  • Ji-Seok Seo;Sun-Gyu Tae;Jun Lee;Bong-Chun Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.307-315
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    • 2023
  • In this study, mortar test specimens were produced by varying the mixing ratio of CO2 reaction hardening cement (CSC) and general cement (OPC), and the mechanical and carbonation characteristics were evaluated by controlling the primary curing temperature and secondary curing CO2 pressure. Under all curing conditions, it was observed that the higher the CSC ratio in the binder, the lower the mechanical properties. Specifically, a first curing temperature of 60 ℃ yielded higher mechanical properties compared to the case of 20 ℃, and a greater carbonation penetration depth was also observed. At a first curing temperature of 60 ℃, it was noted that the curing pressure and bending strength during the second CO2 curing were inversely proportional, while the compressive strength showed a proportional relationship. This phenomenon is believed to be due to excessive carbonation, which reduces mechanical properties, and the fact that flexural strength is more sensitive to these properties compared to compressive strength. However, based on the evaluation of the limited curing conditions, it is evident that future test conditions need to be expanded and reviewed more thoroughly.

A Study on the Thermal Crack Control of the In-Ground LNG Storage Tank as Super Massive Structures (지하식 LNG 저장탱크 구조물의 온도균열 제어에 관한 연구)

  • Kwon, Yeong-Ho
    • Journal of the Korea Concrete Institute
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    • v.23 no.6
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    • pp.773-780
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    • 2011
  • In this study, thermal stress analysis are carried out considering material properties, curing condition, ambient temperature, and casting date of the mass concrete placed in bottom slab and side wall of the in-ground type LNG tank as a super massive structure. Also, based on the numerical results, cracking possibility is predicted and counter measures to prevent the cracking are proposed. For the tasks, two optimum mix proportions were selected. From the results of the thermal stress analysis, the through crack index of 1.2 was satisfied for separately caste concrete lots except for the bottom slab caste in 2 separate sequences. For the double caste bottom slab, it is necessary introduce counter measures such as pre-cooling prior to the site construction. Also, another crack preventive measure is to lower the initial casting temperature by $25^{\circ}C$ or less to satisfy 1.2 through crack index criterion. In the $1^{st}$ and $2^{nd}$ caste bottom slab, the surface crack index was over 1.2. Therefore, the surface cracks can be controlled by implementing the curing conditions proposed in this study. Since the side wall's surface crack index was over 1.0, it is safe to assume that the counter preventive measures can control width and number of cracks.

Early Strength Development of Concrete Cured with Microwave Heating Form (마이크로웨이브 발열거푸집을 적용한 콘크리트의 조기강도 발현특성)

  • Koh, Tae Hoon;Hwang, Seon Keun;Moon, Do Young;Yoo, Jung Hoon;Song, Jin Woo;Ko, Ji Soo
    • Journal of the Korean Society for Railway
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    • v.17 no.5
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    • pp.365-372
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    • 2014
  • Technologies for rapid concrete curing using elevated temperature are important for saving cost and time when constricting concrete structures. Recently, a microwave heating form was developed. In this study the early strength of concrete cured by the developed form was experimentally investigated. Large scale mock up tests were conducted six times, and the results were analyzed based on the maturity theory. Logarithmic correlation curves were generated based on the measured strength and estimated maturity. It was confirmed that the strength development of the concrete cured by microwave heating form can be estimated by the equivalent age theory usually applied to steam-curing technology. By using the microwave heating form, one day at most is enough to get the required strength for the safe removal of forms, even in cold weather.

Hydration Heat Analysis of Mass Concrete considering Heat Transfer Coefficient and Hydration Heat Difference (수화발열량차 및 열전달계수 변화를 고려한 매스콘크리트의 수화열 해석)

  • Han, Seung-Baek;Lee, Seong-Su;Shin, Hyo-Bum;Kim, Ho-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.249-252
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    • 2008
  • In recent large-scale structures, as mass concrete type structure is frequently applied to the building, temperature crack due to hydration heat needs to be considered. Since a volume change is internally or externally restricted in a mold after placing concrete, temperature crack of mass concrete takes place. By this reason, the reduction method to control this crack is required. In this study, low heat mixture and hydration heat difference is used to execute the analysis of hydration heat, considering the changes of heat transfer coefficient according to curing conditions and block placement of mass concrete. For the analytical modelling, original portland cement and concrete of low heat mixture are placed in the upper and lower payer, respectively. A convection boundary condition is fixed because mass concrete of block placement is characterized by the difference of mold form and curing condition. Through the analysis results considering the changes of low heat mixture, block placement, and heat transfer coefficient, we check out the temperature and stress distribution and analyze the temperature crack reduction effect.

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Mathematical Modeling of Degree of Hydration and Adiabatic Temperature Rise (콘크리트의 수화도 및 단열온도상승량 예측모델 개발)

  • 차수원
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.118-125
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    • 2002
  • Hydration is the main reason for the growth of the material properties. An exact parameter to control the chemical and physical process is not the time, but the degree of hydration. Therefore, it is reasonable that development of all material properties and the formation of microstructure should be formulated in terms of degree of hydration. Mathematical formulation of degree of hydration is based on combination of reaction rate functions. The effect of moisture conditions as well as temperature on the rate of reaction is considered in the degree of hydration model. This effect is subdivided into two contributions: water shortage and water distribution. The former is associated with the effect of W/C ratio on the progress of hydration. The water needed for progress of hydration do not exist and there is not enough space for the reaction products to form. The tatter is associated with the effect of free capillary water distribution in the pore system. Physically absorption layer does not contribute to progress of hydration and only free water is available for further hydration. In this study, the effects of chemical composition of cement, W/C ratio, temperature, and moisture conditions on the degree of hydration are considered. Parameters that can be used to indicate or approximate the real degree of hydration are liberated heat of hydration, amount of chemically bound water, and chemical shrinkage, etc. Thus, the degree of heat liberation and adiabatic temperature rise could be determined by prediction of degree of hydration.

Heat of Hydration and Thermal Crack Control for Floating Concrete Mass Foundation (부상식 매스콘크리트 기초의 수화열 관리 및 온도균열 제어)

  • Rhee, In-Kyu;Kim, Kwang-Don;Kim, Tae-Ook;Lee, Jun-Seok
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.1
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    • pp.156-164
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    • 2010
  • A total of 6 stepwise constructions were made for building the floating mass concrete foundation. The optimal curing strategies and specialized construction guidelines were adoptively extracted from the 1.5m cube mock-up test prior to the main concrete work. Two different thermal crack index(TCI) calculations from current construction manual exhibit relatively low values as comparing the measured temperature data. This implies that the hydration-induced cracking could be developed in parts of concrete mass. However, the controversial phenomenons in reality were observed. No significant surface cracks are detected at the successive construction stages. Thereby, this paper raises the question regarding on the existence of characteristic length with varying size and shape of a target specimen which are missing in the current construction manual. The isothermal core area and high thermal gradient area in the edge volume should be identified and be introduced to TCI calculation for the purpose of an accuracy.

Innovative Transient Thermal Gradient Control to Prevent Early Aged Cracking of Massive Concrete (매스콘크리트의 열경사 조절에 의한 수화열과 온도균열의 방지)

  • Kim, Seong-Soo;Cho, Tae-Jun;Lee, Jeong-Bae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.6
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    • pp.164-172
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    • 2008
  • The heat of hydration for early aged mass concrete induces high temperature with the hydration. Control of the temperature difference across a section is an effective strategy to minimize the hydration heat induced cracks for the structures where internal restraint is dominant. The current prevention methods for hydration cracking show some limitations for the control of thermal gradients, and these limitations could make micro and macro cracks in surface and core of concrete. Especially cooling methods can decrease the increasing hydration temperature, but it can not prevent the problem while decreasing temperature. Consequently heating pipes are added simultaneously with the cooling pipes in order to control the temperature gradients between core and surface of the concrete, followed by the finite element analysis (FEA). Based on the FEA, the proposed method using cooling pipe and heating pipes together has been found to be an effective alternative in thermal gradient control, in terms of controlling temperature induced cracks significantly.

Temperature Control of Mass-Concrete Structure with Pipe Cooling or Sheet Curing. (시트양생 및 파이프 쿨링에 의한 매스콘크리트 구조물의 온도제어)

  • 차홍윤;김은경;김래현;신치범
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.263-267
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    • 1995
  • The usual methods for the temperature control of mass-concrete structures include the use of low-heat cement, pre-cooling, post-cooling, or sheet curing. In order to control the heat of hydration during the construction of mass-concrete structures, the combination of the above methods is commonly employed. For the construction of mass-concrete structures such as massive pier or anchor, it is necessary to control the curing temperature with pipe cooling. In this study, the method of analysis on the effect of pipe of was proposed to prevent the thermal cracking due to heat of hydration In addition the effect of covering the concrete surface with blanket insulation was investigated. The results of the present study may be useful for the prediction of curing temperature of mass-concrete structures and the reasonable construction management.

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Setting Behavior of Polystyrene Mortars with Elapsed Curing Time (폴리스티렌 모르타르의 양생재령에 따른 경화거동)

  • Choi Nak-Woon;Kim Han-Sang
    • Journal of the Korea Concrete Institute
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    • v.16 no.1 s.79
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    • pp.54-60
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    • 2004
  • This study deals with the setting behavior of polystyrene mortars using waste expanded polystyrene(EPS) solution-based binders. The binders for polystyrene mortars are made by mixing crosslinking agent with EPS solutions prepared by dissolving EPS in styrene. Polystyrene mortars are prepared with various EPS concentrations of EPS solutions and crosslinking agent contents, subjected to a dry curing, and tested for working life, peak exotherm temperature and 10h-length change. From the test results, He working lives of polystyrene mortars are shortened with raising EPS concentration of EPS solution and crosslinking agent content. Low-shrinkage or non-shrinkage polystyrene mortars could be obtained by adjusting EPS concentration of EPS solution and crosslinking agent content.