• Title/Summary/Keyword: 온도사이클시험

Search Result 66, Processing Time 0.023 seconds

Low-Cycle Fatigue Life Prediction in GTD-111 Superalloy at Elevated Temperatures (초내열합금 GTD-111의 고온 저주기피로 수명예측)

  • Yang, Ho-Young;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;You, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.7
    • /
    • pp.753-758
    • /
    • 2011
  • The Ni-base super-heat-resistant alloy, GTD-111, is employed in gas turbines because of its high temperature strength and oxidation resistance. It is important to predict the fatigue life of this superalloy in order to improve the efficiency of gas turbines. In this study, low-cycle fatigue tests are performed as variables of total strain range and temperature. The relationship between the strain energy density and number of cycles to failure is examined in order to predict the low-cycle fatigue life of the GTD-111 superalloy. The fatigue life predicted by using the strain-energy methods is found to coincide with that obtained from the experimental data and from the Coffin-Manson method.

Thermal Structural Analysis of the Engine Turbocharger under the Transient Temperature History Corresponding to the Motoring Fatigue Test (모터링 내구시험을 상사한 비정상 온도이력을 받고 있는 엔진 터보차져의 열적 거동해석)

  • Choi, Bok-Lok;Bang, In-Wan;Chang, Hoon
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.19 no.6
    • /
    • pp.126-132
    • /
    • 2011
  • Fatigue cracks of the turbocharger are often observed for high performance engines under thermal shock tests. Maximum exhaust gas temperature of recently developed gasoline engines could reach approximately $950^{\circ}C$. It's very important to estimate transient temperature histories during thermal shock cycles to predict the stress and the fatigue life of the turbocharger. With these temperature profiles, temperature-dependent material properties and boundary conditions, we could identify critical locations by the application of finite element simulation technologies. In this paper, we applied the reliable analysis approach to the actual turbocharger to predict the weak locations due to the repetitions of plastic strains and compared the results with the crack locations under physical engine test.

Oxidation Behavior of STS Series at High -Temperature/Stagnation/Oxidizer-Rich Environment (고온/정체/산화제 과잉 환경에서 STS 계열의 산화 거동)

  • Shin, Donghae;Lee, Seongmin;Lee, Hijune;Ko, Youngsung;Kim, Seonjin;So, Younseok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2017.05a
    • /
    • pp.843-848
    • /
    • 2017
  • Metal exposed to high temperature/high pressure/oxidizer-rich environment may cause rapid oxidation(ignition and combustion). In this study, a DC power supply test system that controls the temperature of specimen by supplying power to the specimen was constructed and after simulating the high temperature/stagnation/oxidizer-rich environment, the metal oxidation and ignition of STS series metal materials were evaluated. As a result, we was confirmed that the deformation (discoloration) of the selected material, the change in the surface roughness and the peeling of the metal surface were observed, and that the weight and the specimen thickness were changed. The most oxidized specimen was STS 304 and the less oxidized specimen was XM-19.

  • PDF

Static and Fatigue Characteristics of Urethane Foam Cored Sandwich Structures (우레탄 폼 코아 샌드위치 구조물의 정적 및 피로 특성)

  • 김재훈;이영신;박병준;김덕회;김영기
    • Composites Research
    • /
    • v.12 no.6
    • /
    • pp.74-82
    • /
    • 1999
  • The static and fatigue characteristics of polyurethane foam cored sandwich structures are investigated. Three types of the specimens with the glass fabric faces and the polyurethane foam core are used; non-stitched. stitched, and stiffened sandwich specimen. Especially additional structural reinforcements with the twisted polyester and glass fiber for thickness direction are made to stitched sandwich structure panel to minimize the delamination of structure which is stitched the upper and lower faces through the core and the resin is impregnated Into stitched fiber with the characteristics of low viscosity of resin at resin flow temperature and cured together with during the curing process. Bending strength of stitched specimen which is 50 mm $50{\times}50{\;}mm$ pitched is improved by 50 % as com-pared with non-stitched specimen and stiffened specimen is improved 10 times more than non-stitched structure. After fatigue testing of $10^6$cycles by 20% of ultimate load under monotonic load, the bending fatigue strength of non-stitched specimen is decreased by 27% of monotonic bending strength, 39% for stitched structure and 20% for stiffened specimen. To verify the aging effect of polyurethane form core, Ultrasonic C-scanning equipment is used to detect the damage of skin laminate alone after fatigue test. From results of UT C-scan images, there is no defect that can be damaged occurred during fatigue test. It is concluded that the decrease of bending strength for foam cored sandwich specimen is caused by the decrease of stiffness due to the aging of polyurethane foam core during fatigue cycles.

  • PDF

A Study on the Effect of Electrolyte Additives on Zn Electrode with Pb3O4 in Zn-AgO Secondary Battery System (Zn-AgO 이차 전지에서 Pb3O4가 첨가된 아연 전극에 미치는 전해질 첨가제의 영향에 관한 연구)

  • Park, Kyung-Wha;Moon, Kyung-Man
    • Journal of the Korean Electrochemical Society
    • /
    • v.6 no.4
    • /
    • pp.242-249
    • /
    • 2003
  • Zn electrode was widely used as an anode material in alkaline battery systems in highly concentrated KOH electrolyte, however it was well known that its cycle life is significantly shortened by growth of dendrite due to the high dissolution of $Zn(OH)_2$ and rapid electrochemical reaction. In this study when by the additives such as $Ca(OH)_2$, Citrate, tartrate and Gluconate were added to $40\%$ KOH electrolyte at solution temperature of $25^{\circ}C$ and the amount of $5wt\%\;Pb_3O_4$ was mixed to Zn electrode and then the effect of $Pb_3O_4$ and additives on the electrochemical behavior of Zn electrode was investigated by Potentiodynamic Polarization Curves, Cyclic Voltammetry, Accelerated Life Cycle lest, and SEM image analyses. The addition of $Pb_3O_4$ reduced the corrosion rate of Zn electrode. The corrosion potential of Zn electrode with $Pb_3O_4$ was higher or lower than that of pure Zn electrode however was not influenced practically to the open circuit voltage. And the addition of 4 type additives had an important role in improving both cycle life in accelerated cycle life test and corrosion resistance. Furthermore the additive of Tartrate indicated comparatively a good effect to corrosion resistance as well as charging-discharging property Improvement among those four type additives.

Effects of the Open Level of the Side Window on the Control of the Temperature and Relative Humidity in the Fog Cooling Greenhouse (포그냉방 온실에서 측창개폐수준이 온습도 제어에 미치는 영향)

  • Kim, Young-Bok;Sung, Hyun-Soo;Yun, Nam-Kyu;Lee, Si-Young;Hwang, Seung-Jae;Kim, Hyeon-Tae;Lee, Jang-Pyung
    • Journal of agriculture & life science
    • /
    • v.45 no.6
    • /
    • pp.265-278
    • /
    • 2011
  • Effects of the open level of the side window were studied to control the temperature and relative humidity in the fog cooling greenhouse. The greenhouse was cooled by air atomizing spray nozzles of the air and water two-fluid process. The control process includes the measuring of environmental variables, setting and coding of the water balance equations and heat balance in greenhouse, calculating of the roof window open and spray water, and operating of the motor and pump. The target temperature and relative humidity were set at $28^{\circ}C$, 75%, respectively. The three modes of the side window open level were 0%, 50% and 100%. The average dry bulb temperatures of the inside air were 28.2, 27.2 and $26.3^{\circ}C$, respectively and their standard deviation was ranged from $0.4^{\circ}C$to $0.8^{\circ}C$. Also the relative humidity of the 0% mode was the best controlled one with the average of 76.3% and the standard deviation of 2.1%.

PWR 원전환경에서 오스테나이트 스테인리스강의 피로균열성장특성에 미치는 질소의 영향

  • Min, Gi-Deuk;Kim, Dae-Hwan;Lee, Bong-Sang;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
    • /
    • 2011.10a
    • /
    • pp.39.1-39.1
    • /
    • 2011
  • 가압경수로의 압력경계기기는 약 $300^{\circ}C$, 150기압의 고온고압수환경에서 가동되고 있다. 특히 가압기 밀림관은 고온수와, 저온수가 교차하는 부분으로 열성층 형성으로 열적, 기계적 피로 및 수화학환경이 더해진 부식피로 등에 의하여 손상을 받는다. PWR 원전에서 수화학환경은 대표적으로 용존산소(DO) 5ppb, pH 6~8, 용존수소(DH) <30 cc/kg, 온도 $316^{\circ}C$의 환경을 유지하게 된다. 가압기 밀림관에는 오스테나이트계 스테인리스강이 사용되는데, 오스테나이트계 스테인리스강은 고온 수화학환경에 민감한 것으로 알려져 있다. 따라서 오스테나이트계 스테인리강을 공기중에서의 기계적특성 및 피로특성을 향상시키기 위하여 질소를 첨가한 스테인리스강을 제조하여 PWR 원전환경에서의 피로균열성장특성을 평가하였다. 실험에 사용된 재료는 PWR 원전 가압기 밀림관 소재인 Type 347 스테인리스강에 0.0005 wt%가 첨가된 상용재와 0.11 wt% 질소가 첨가된 재료이다. 사용된 시편형상은 두께 5 mm, 폭 25.4 mm의 CT 시편이다. 수화학환경은 150기압, 온도 $316^{\circ}C$, 용존산소(DO) 5ppb, 용존수소(DH) 30 cc/Kg, pH는 약 7로 유지 하였으며, 응력비 0.1, 하중 반복속도 10Hz의 기계적 조건에서 하중제어로 시험을 진행하였다. 균열길이는 직류전위차법(Direct Current Potential Drop: DCPD)을 이용하여 측정하였다. 질소함량이 증가할수록 동일 사이클에서 균열길이가 늦게 성장하였고, 피로균열성장속도도 약간 늦어지는 것으로 나타났다. 각 스테인리스강의 피로파면 관찰결과 상용재는 약 1 ${\mu}m$의 산화물들이 생성되는 반면 질소첨가 스테인리스강은 약 0.1 ${\mu}m$정도 산화물이 생성되었다. 산화막의 두께도 질소가 첨가됨으로써 상용재에 비해 얇게 생성되었다. 따라서 질소가 첨가됨으로써 부식환경에서 내산화성이 향상되었으며, 이는 피로균열성장특성에 영향을 미치는 것으로 판단된다.

  • PDF

Effect of Injector Cooling on Ignition of Cryogenic Spray (분사기 냉각이 초저온 분무의 점화에 미치는 영향)

  • Kim, Do-Hun;Lee, Jin-Hyuk;Koo, Ja-Ye
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.40 no.3
    • /
    • pp.222-229
    • /
    • 2012
  • The cooling of a injector effects on the vapor pressure of cryogenic oxidizer spray, and it decides the phase transition point at the ignition process, when the combustion chamber pressure increases drastically. The phase transition of oxidizer spray affects the ignition characteristics, and several ignition tests with the LOx/$GCH_4$ uni-element coaxial swirl injector was performed in the different initial temperatures of oxidizer injector, in order to investigate the effect of injector cooling on the ignition transient characteristics. At the transition point of oxidizer phase, where the combustion chamber pressure increased over the LOx vapor pressure, the temporary quenching phenomenon of the flame occurred. The lower temperature of chilled down injector and tubing tends to move up the phase transition earlier.

Low-Cycle Fatigue in Ni-Base Superalloy IN738LC at Elevated Temperature (니켈기 초내열합금 IN738LC의 고온 저주기피로 거동)

  • Hwang, Kwon-Tae;Kim, Jae-Hoon;Yoo, Keun-Bong;Lee, Han-Sang;Yoo, Young-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.10
    • /
    • pp.1403-1409
    • /
    • 2010
  • For many years, high-strength nickel-base superalloys have been used to manufacture turbine blades because of their excellent performance at high temperatures. The prediction of fatigue life of superalloys is important for improving the efficiency of the turbine blades. In this study, low cycle fatigue tests are performed for different values of total strain and temperature. The relations between strain energy density and number of cycles before failure occurs are examined in order to predict the low cycle fatigue life of IN738LC super alloy. The results of low cycle fatigue lives predicted by strain energy methods are found to coincide with experimental data and with the results obtained by the Coffin-Manson method.

Application of One-Sided Stress Wave Velocity Measurement Technique to Evaluate Freeze-Thaw Damage in Concrete (콘크리트 동결-융해 손상의 비파죄 평가를 위한 One-Sided 응력파 속도 측정기법의 적용에 관한 연구)

  • Lee, Joon-Hyun;Park, Won-Su
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.4
    • /
    • pp.269-275
    • /
    • 2000
  • It is well recognized that damage resulting from freeze-thaw cycles is a serious problem causing deterioration and degradation of concrete. In general, freeze-thaw cycles change the microstructure of the concrete ultimately leading to internal stresses and cracking. In this study, a new method for one-sided stress wave velocity measurement has been applied to evaluate freeze-thaw damage in concrete by monitoring the velocity change of longitudinal and surface waves. The freeze-thaw damage was induced in a $400{\times}350{\times}100mm$ concrete specimen in accordance with ASTM C666 using s commercial testing apparatus. A cycle consisted of a variation of the temperature from -14 to 4 degrees Celsius. A cycle takes 4-5 hours with approximately equal times devoted to freezing-thawing. Measurement of longitudinal and surface wave velocities based on one-sided stress wave velocity measurement technique was made every 5 freeze-thaw cycle. The variation of longitudinal and surface wave velocities due to increasing freeze-thaw damage is demonstrated and compared to determine which one is more effective to monitor freeze-thaw cyclic damage progress. The variation in longitudinal wave velocity measured by one-sided technique is also compared with that measured by the conventional through transmission technique.

  • PDF