• 대한기계학회논문집A
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• 제20권2호
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• pp.461-472
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• 1996

The relationship between plastic deformation and crystal grain change in warm forging processes of SM10C carbon steel is studied. If the carbon steel is deformed at warm forging temperature(about recrystallization range), material properties are changed due to microstructural chanre of the crystal grain and cementite of the internal part. Some experimental values are investigated in terms of the elliptic degree of cementite, the grain size of cementite and ferrite grain size. When plastic deformation proceeds, the elliptic degree of cementite becomes larger and the grain size of cementite particle becomes small. In addition, the size of ferrite grain becomes fines by recrystallization. The elliptic degree of cementite has a considerable effect on formability. The distribution of effective strain in the forging was calculated by the rigid visco-plastic FEM analysis. The effective strain distribution obtained from the FEM simulation is compared with the experimental result, At the level of effective strain 0.3, dynamic recovery and dynamic recrystallization begin and at the level of over 2.5, the organization of material has better internal structure that is suitable for the following cold forming.

• 대한기계학회논문집A
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• 제26권9호
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• pp.1831-1841
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• 2002

The effect of a rubber mould on densification and deformation of aluminum alloy powder was investigated during warm isostatic pressing. The hyperelastic constitutive equations based on various strain energy potentials were employed to analyze deformation of rubber. The parameters in the strain energy potentials were obtained from experimental data for uniaxial and volumetric compression of Viton rubber at two warm temperatures. For elastoplastic response, the yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to predict compaction responses of metal powder during warm isostatic pressing. Finite element results were compared with experimental data for densification and deformation of aluminum alloy powder with/without a rubber mould under warm die pressing.

• 한국기계가공학회지
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• 제19권5호
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• pp.82-90
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• 2020

Due to the complicated shape of the spider, the production method was changed from cold to warm forging. Finite element analysis was performed to predict the forging load and shape using the enclosed hydraulic die set. As the forging load increases due to the spider die volume, die stress analyses were performed to optimize the die design in order to reduce the die stress in various conditions. Large deformation while producing the complicated forging parts induces high forging load, which is one of the main parameters of the forging surface defects. The forging process was analyzed to find out the root cause of the surface defects generated during the spider production for various parameters, thereby revealing that the radius of die in the defect zone influenced the air trap depth, being the root cause of the surface defect. It was verified that die life was increased and the surface defect was eliminated by changing the die design during the mass production test.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.833-836
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• 2000

The mechanical and thermal load. and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause wear. heat checking and plastic deformation, etc. This study is for the effects of solid lubricants and surface treatments for warm forging die Because cooling effect and low friction are essential to the long lift of dies. optimal surface treatments and lubricants are very important to hot and warm forging Process. The heat that is generated by repeated forging processes. and its transfer are important factors to affect die life. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these. experiments art performed for diffusion coefficient and heat transfer coefficient in various conditions - different initial billet temperatures and different loads. Carbonitriding and ionitriding are used as surface treatments. and oil- base and water-base graphite lubrirants are used. The effects of lubricant and surface treatment for warm forging die lift are explained by their thermal characteristics.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1897-1906
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• 2003

A finite element analysis for near-net-shape forming of A16061 powder was performed under warm rubber isostatic pressing and warm die pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain a part with better density distributions. The shape of rubber mold was designed by determining a cavity shape that provides a desired shape of the final powder compact. To simulate densification and deformed shape of a powder compact during pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy Potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm die pressing and warm isostatic pressing.

• 한국정밀공학회지
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• 제34권2호
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• pp.83-87
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• 2017

A multi-step warm forging process for subminiature screws is investigated. Due to the low formability of Titanium alloys, bit forming of Titanium screws is difficult by cold forging. In order to overcome this low formability of Titanium alloys, two candidate processes, i.e., multi-step forging and warm forging are introduced. First, a multi-step (two-step) forging process is investigated. The punch shape and stroke of forging during the first step is designed via various analyses. Finally, the bit formability is investigated at different forging temperatures. Analyses are carried out for two-step forging at various temperatures and the formability under these thermal conditions is compared.

• 플랜트 저널
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• 제10권1호
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• pp.47-53
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• 2014

1887년 경복궁 건천궁에서 최초로 전기점등 행사를 시행한 이후 2012년 11월 기준의 대한민국 발전설비 용량은 81,737 MW, 그리고 2012년도 최대전력 수요는 71,230 MW로 이전기록을 경신한 바 있다. 이렇게 급속하게 증가하는 전력수요를 충족하기 위하여 정부에서는 대용량 유연탄 화력과 원자력발전소를 건설하여 운영 중에 있으나 전력수요는 주중에 집중되고 주말에는 급감하여 주말의 예비률이 40% 이상을 상회하고 있어 양수발전기를 이용하여 주말수요를 창출하는 한편 감소된 주말의 전력수요에 맞추어 서울화력발전소을 포함한 고원가 발전소에 대한 주말정지를 시행하고 있다. 서울화력발전소는 전력수요지의 중심지인 수도 서울에 위치하였음에도 발전원가가 높아 2008년도 이후 매년 30회 이상의 주말정지를 시행함으로 기동정지 과정에서 많은 비용을 지출하고 있어 본 연구에서는 1969년 준공하여 열병합설비로 개조한 서울화력발전소 제5호기를 대상으로 온간기동 과정에서 보일러 강제순환펌프 입구 관수온도 상승률을 증가시켜 온도상승 공정에 소요되는 시간을 약 35% 단축하고 기동시간 종합관리 프로그램을 구성하여 운영함으로써 전체적으로 온간기동 시간을 23% 단축할 수 있음을 확인하였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.281-281
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• 2007

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2001년도 추계학술대회 논문집
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• pp.321-325
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• 2001

This paper describes the basic structure of high-precision warm forging process for ball joint socket. If this research is successfully finished, We expect that productivity improvement, reduction of material cost and machining process, and cost down than conventional warm forging process.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1999년도 추계학술대회논문집
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• pp.49-52
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• 1999

In the present study the tensile test was carried out for steel sheets to offer the database for the material characteristics at various temperature condition. The results are constructed with tensile strength total elongation Lankford vale and the flow curve and these can be employed usefully into the analyzing program as input data for the sheet metal forming processes at warm condition.