• 한국공작기계학회논문집
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• 제13권4호
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• pp.87-94
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• 2004

Recently, technical trend in machine tools is focused on enhancing of speed, accuracy and reliability. The high speed usually results in thermal displacement and structural deformation. To minimize the thermal effect, precision machine tools adopt a high precision cooling system. This study proposes a temperature control for an oil cooler system using Pill control with fuzzy logic. In the cooler system, refrigerant flow rate is controlled by rotational speed of a compressor, and outlet oil temperature is selected as the control variable. The fuzzy control rules iteratively correct PID parameters to minimize the error and difference between the outlet temperature and the reference temperature. Here, ambient temperature is used as the reference one. To show the effectiveness of the proposed method, a series of experiments are conducted for an oil cooler system of machine tools, and the results are compared with the ones of a conventional Pill control. The experimental results show that the proposed method has advantages of faster response and smaller overshoot.

• 대한안전경영과학회지
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• 제9권3호
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• pp.49-54
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• 2007

신뢰성이란 단기간에 측정되는 성능과는 다른 지표로서 흔히 장기간에 걸쳐 평가되는 품질의 척도이다. Oil Cooler는 공작기계(machine tools)의 주축 및 구동부 등에서 발생하는 열 변형을 제어하는 장치로서 공작기계의 신뢰성 향상을 위해서는 oil cooler의 신뢰성 개선이 이루어져야 한다. 본 연구에서는 oil cooler의 신뢰성 개선을 위해 고장률 데이터베이스를 이용한 신뢰성 예측과 이를 통한 취약부품 분석을 실시하고 신뢰성 시험기를 통한 oil cooler의 신뢰성을 평가하였다. 이를 통해 oil cooler의 정량적 신뢰도를 계산하였으며 신뢰성호 향상을 위한 공정기법을 개발하여 적용하였다. Oil cooler의 신뢰성 개선을 통해 공작기계 및 반도체 제조 장비 등과 같은 제조 시스템의 신뢰성 향상을 기대할 수 있으며, 제안된 기법을 이용하여 다른 기계류 부품의 신뢰성 평가 및 개선에 적용할 수 있다.

• 한국유체기계학회 논문집
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• 제13권6호
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• pp.71-76
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• 2010

This study has investigated numerically and experimentally the flow characteristic of air-cooling fan for transmission oil cooler in the large-size diesel engine. Impellers of cooler were composed of eight normal-scale and eight small-scale blades in the zig-zag pattern. In order to increase the discharge pressure of cooling fan, turbo type of fan blade is proposed in the impeller for transmission oil cooler. The fluidic performance of cooling fan has been estimated numerically by using the commercial code and experimentally carried out with reference on AMCA Standard 210-99. As a result, it is confirmed that the numerical result for performance curve is in good agreement with experimental data.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1237-1242
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• 2004

In this study, single-phase heat transfer experiments were conducted with oil cooler with offset strip fin using water. An experimental water loop has been developed to measure the single-phase heat transfer coefficient in a vertical oil cooler. Downflow of hot water in one channel receives heal from the cold water upflow of water in the other channel. Similar to the case of a plate heat exchanger, even at a very low Reynolds number, the flow in the on cooler with offset strip fin remains turbulent. The present data show that the heat transfer coefficient increases with the Reynolds number. Based. On the present data, empirical correlation of the heat transfer coefficient was proposed. Also, performance prediction analysis for oil cooler were executed and compared with experiments. ${\varepsilon}-NTU$ method was used in this prediction program. Independent variables are flow rates and inlet temperature. Compared with experimental data, the accuracy of the program is within the error bounds of ${\pm}5$% in the heat transfer rate.

• 설비공학논문집
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• 제22권2호
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• pp.70-77
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• 2010

In order to improve the efficiency of a main transformer in a train, the optimal operation of a cooling system is necessary. For the development of optimal control algorithms of a cooling system, mathematical models of a main transformer cooling system were developed. These include static and dynamic models of a main transformer, an oil pump, an oil cooler, and a blower. Static models were used to find optimal oil temperatures of the inlet and the outlet of a transformer. Dynamic models were used to predict transient performances of control algorithms of a blower and an oil pump. Simulation results showed good predictions of the static and the dynamic behavior of a main transformer cooling system. Therefore, mathematical models developed in this study may be effectively used for the development of control algorithms of a main transformer cooling system.

• 한국생산제조학회지
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• 제8권1호
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• pp.89-99
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• 1999

The automatic design of shell & tube type oil cooler can be used in real industrial environments. Since the automatic design system is intended to be used in small companies, it is designed to be operated well under environments of CAD package in the personal computer. It has adopted GUI in design system, and has employed DCl language. Design parameters to be considered in the design stage of shell and tube type oil cooler are type of oil cooler, outer diameter, thickness, length of tube, tube arrangement, tube pitch, flow rate, inlet and outlet temperature, physical properties, premissive pressure loss on both sides, type of baffle plate, baffle plate cutting ratio, clearance between baffle plate outer diameter and shell inner diameter and clearance between baffle plate holes. As a result, the automatic design system of shell & tube type oil cooler is constructed by the environment of CAD software using LISP. We have built database of design data for various kinds of shell & tube type oil coolers. The automatic design system have been assessed and compared with existing specification of design. Good agreement with Handbook of heat exchanger and design dta of real industrial environments has been found.

• 동력기계공학회지
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• 제20권4호
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• pp.83-90
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• 2016

This study proposes a high-performance PI controller design method for an oil cooler system in conjunction with zero position adjustment and the characteristic parameters in its closed loop control system. The characteristic parameters included PI gains are decided by design specifications such as settling time and overshoot. The fine tuning on decided gains was performed by adjustment the zero position to get more desirable control performances. The simulations and experimental results show that the proposed PI controller design for an oil cooler system was possible to accomplish good control performances and to satisfy the design specifications.

• 동력기계공학회지
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• 제18권5호
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• pp.28-34
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• 2014

This paper deals with optimum PI controller design using genetic algorithm to improve control performance and robustness for an oil cooler system. The optimum PI gain was found to minimize an object function, integrated absolute error, and to satisfy control design specifications such as overshoot and settling time based on practical transfer function of the oil cooler system. The control performance and robustness were investigated by comparing indicial responses and Bode diagram analysis with respect to three kinds of PI gains obtained from different gain decision manners. Moreover, the robustness against to input disturbances, sinusoidal wave form and abrupt single pulse, was evaluated. The computer simulation results showed that the suggested optimum gain can establish desirable control performance and strong robustness with easy design process.

• 한국산학기술학회논문지
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• 제10권1호
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• pp.46-51
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• 2009

본 논문은 세 개의 서로 다른 관수(9, 13 그리고 19)를 가지는 원통-판형 핀 관의 원통 측에서의 열전달 성능을 실험적 방법으로 평가하였다 관외를 흐르는 오일은 관내를 흐르는 냉각수에 의해 냉각된다. 오일 쿨러의 원통-다관형 열교환기는 단일 셀 통로와 두 개의 관 통로로 구성되며, 관 내경은 8.82mm, 관 길이는 575mm이다. 오일의 질량 유량은 $1.2{\sim}6.0m^3/h$이며, 냉각수의 질량 유량은 $0.6{\sim}3.0m^3/h$이다. 실험결과 9개의 관수를 가지는 열교환기의 총합 열전달계수는 13개와 19개의 관수의 열전달계수보다 각각 약 1.8배와 2.3배 높게 나타났다.

• Journal of Advanced Marine Engineering and Technology
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• 제33권8호
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• pp.1129-1136
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• 2009

본 논문은 EEV를 이용한 냉각시스템의 성능특성에 관한 논문이다. 산업용냉각기는 고속으로 운전하는 공작기기의 열 변형을 줄이기 위해 사용되었으며, EEV는 냉각기의 용량조절을 위해 사용되었다. 본 장치는 압축기 출구에서 나온 핫가스를 증발기 입구로 보내는 핫가스 바이패스 시스템을 위해 설계되었다. 본 실험은 PID제어를 통한 고정도 온도제어 연구의 중간결과물이다. 실험의 결과로 핫가스 바이패스의 EEV스텝 조절을 통하여 증발압력의 상승과 냉동능력의 감소를 알 수 있었다. 본 실험의 결과를 통하여 효율적인 냉각기의 설계에 있어 기초 자료로 이용할 예정이다.