• 한국주조공학회지
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• 제41권4호
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• pp.331-341
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• 2021

3.6wt%C-2.5wt%Si 구상흑연주철을 오스템퍼링 열처리하는 동안 프로세싱 윈도우에 미치는 오스템퍼링 온도, 오스테나이트화 처리 온도와 시간, 구리 첨거량 그리고 사전 열처리의 영향을 연구하였다. 350℃의 오스템퍼링 처리 온도에서 최대 프로세싱 윈도우를 얻었다. 프로세싱 윈도우는 오스테나이트화 처리 온도가 850에서 900℃로 증가함에 따라 증가하였으나 950℃로 증가하면 오히려 감소하였다. 프로세싱 윈도우는 오스테나이트화 처리 시간이 30분에서 2시간까지 증가함에 따라 증가하였다가 4시간일 때 감소하였다. 최적 오스템퍼링 처리 조건은 900℃에서 2시간인 것으로 나타났다. 프로세싱 윈도우는 구리 첨가량이 0.0~0.8wt% 범위에서 증가함에 따라 증가하였다. 프로세싱 윈도우는 주방 상태의 구상흑연주철에 비하여 사전 노르말라이징 처리로 증가하였으며 사정 어닐링 처리로 감소하였다.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1993년도 춘계학술대회 및 공장견학
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• pp.63-69
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• 1993

오스템퍼링 한 저합금구상흑연주철 은 일반의 구상흑연주철의 기지조직을 베이나이트로 함으로써 치수변화가 적고, 균열의 위험성이 없으며 또한 강도 및 인성이 좋은 특성을 지니고 있기 때문에 강에 필적할 만한 성질을 가진다는 것은 잘 알려져 있지만 주철은 주조한 그대로 사용한다는 개념이 강하여 지금까지 거의 공업적으로 이용되지 않았다. 그런데 최근 이 주철이 고응력을 받는 기계부붐에 적용되어 중형 및 대형의 gear wheel에 퍼얼라이트와 조질된 구상흑연주철 및 강을 대체하게되어 미국, 핀란드 및 영국 등에서는 자동차 후차축의 링 기어, 피니언 기어 및 크랭크축에 이르기까지 사용되기 시작하였고, 그 결과가 경제적으로도 은강품보다 오히려 유리하다고 보고되어 오늘날 자동차공업 부문에서도 맣은 주목을 모으고 있다.

• 동력기계공학회지
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• 제12권3호
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• pp.72-77
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• 2008

This study was investigated to know the effect of Cu addition on austempered ductile cast iron at various temperatures and times. Test results showed that the volume fraction of retained austenite and the carbon contents of retained austenite showed the greatest value at $400^{\circ}C$. Also, in case of specimens having more Cu contents, the volume fraction of retained austenite and the carbon contents of retained austenite showed the lower value. After austempering treatment, tensile strength and Impact value increased, but elongation decreased. With increasing austempering treatment temperature, tensile strength, elongation, and impact value decreased. In case of specimen having more Cu contents, tensile strength showed the higher value, but elongation showed the lower value. Damping capacity was decreased by austempering treatment and was not affected on austempering temperature and time. In case of specimen having more Cu contents, damping capacity showed the higher value.

• 한국자동차공학회논문집
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• 제7권5호
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• pp.221-229
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• 1999

We examined the governing factors of fatigue limit in annealed and austempered ductile iron specimens machined micro hole(dia.<0.4mm) in rotary bending fatigue test. Also, the quantitative relationship between fatigue limit and maximum defect size in specimens was investigated. Artificial defect(micro-pit type, dia.<0.4mm) on specimen surface did not bring about an obvious reduction of fatigue limit in austempered ductile iton(ADI) as compared with annealed ductile iron. According to the investigation of ${\sqrt{area}}_c$ which is the critical defect size to crack initiation at artificial defect, ${\sqrt{area}}_c$ of ADI was larger than that of annealed ductile iron. This shows that the situation of crack initiation at artificial defect in ADI is more difficult in comparison with annealed ductile iron. Maximum defect size is one of the important parameters to predict fatigue limit. And, the quantitative relationship, between the fatigue limit ${\sigma}_{\omega}$ and the maximum defect size ${\sqrt{area}}_{max}$ can be expressed to ${\sigma}_{\omega}^n{\cdot}{\sqrt{area}}_{max}=C_2$ where, $C_2$ are constant. Moreover, it is possible to explain the difference in fatigue limit between, austempered and annealed ductile iron by introducing the parameter ${\delta}(=N_{sg}/N_{total})$in a plain spectimen.

• 한국기계가공학회지
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• 제19권12호
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• pp.1-7
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• 2020

An experimental evaluation of bending fatigue strength for austempered ductile iron (ADI) spur gears was performed using a Zwick fatigue tester. The gear material was manufactured using vertical continuous casting, resulting in the radius of the graphite grains being smaller. The stress-number of cycles curve (S-N curve) for the bending fatigue strength of the ADI spur gears thus manufactured, without any specific surface treatments, was obtained using post-processing software. It was observed that when the reliability was 50%, the allowable root stress was 610 MPa. was calculated using an analytical method as well as the finite element method, and the difference between the values calculated using the two methods is only 7%. This study provides a reliable basis to rate the reliability design of small gearboxes in automation in the future.

• 대한기계학회논문집A
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• 제29권3호
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• pp.462-469
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• 2005

Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from ${\alpha}+{\gamma}$ is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from ${\gamma}$). In spite of semi austempered ductile iron shows the $86{\%}$ increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation(ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

• 대한기계학회논문집A
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• 제24권11호
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• pp.2742-2748
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• 2000

In this study, the quantitative evaluation was performed by examination for gatigue crack origin in two prepared ductile irons specimens which have different microstructures using rotary bending fatigue tester, Series A has mixed microstructure. ferrite plus pearlite, and series B has bainitic microstructure. Obtained main results are as follows. The scatterings of fatigue strength were observed on σ(sub)α-Ν diagram of both specimen series, and it is observed that scatterings of series A were more serious. It is reasonable to evaluate the size of mesocrack range by means of √A(원문참조), where A means the area of mesocrack range including globular graphite nodule. As a result of reconsideration for the fatigue data by introduction of K(sub)α-Ν diagram, the scattrings of fatigue life were, remarkably. reduced. Therefore, it is more reasonable to evaluate of mesocrack range on fatigue life by parameter K(sub)α rather than σ(sub)α.

• 동력기계공학회지
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• 제11권4호
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• pp.86-91
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• 2007

This study was investigated to know the effect of subzero treatment in austempered ductile cast iron. Retained austenite transformed to martensite by subzero treatment. With decreasing subzero treatment temperature, more volume fraction of retained austenite transformed to martensite and transformed to martensite above 30% by subzero treatment temperature at $-196^{\circ}C$. With decreasing subzero treatment temperature, the value of strength and hardness increased but the value of elongation and impact value decreased. In case of subzero treatment at $-196^{\circ}C$, hardness value increased about 18% and impact value decreased by above 20%. We could find that subzero treated specimens had a little of effect on the tensile properties but had very much effect on the hardness and value of the impact.

• 대한기계학회논문집
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• 제17권6호
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• pp.1404-1411
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• 1993

본 연구는 오스템퍼링 온도와 유지시간을 변화시켜 오스템퍼링 한 저합금구 상흑연주철을 실험재로 하여 증류수 및 NaCI수용액 중에서의 부식마멸특성 및 그 기구 를 규명하여 Tribology 설계에 대한 자료를 제시하는 것을 목적으로 하였다.

• 대한기계학회논문집
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• 제12권3호
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• pp.489-496
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• 1988

본 연구에서는 오스템퍼링 처리된 구상흑연주철의 오스템퍼링 처리온도와 유 지시간을 변화시킨 후 대기중의 건조미끄름마찰실험을 하여 내마멸특성을 검토하는 것 을 목적으로 하였다.