• Title/Summary/Keyword: 오링

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FE Analysis on the Sealing Characteristics of Multi-Contact Packing for Swivel Joint (스위블 연결구용 멀티접촉패킹의 밀봉특성에 관한 유한요소해석)

  • Kim, Chung Kyun
    • Journal of the Korean Institute of Gas
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    • v.18 no.4
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    • pp.51-55
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    • 2014
  • This paper was analyzed for a sealing characteristics of single lip contact type o-ring and multiple lip contact type packing for a swivel joint using the finite element method. According to the FE analysis, a conventional o-ring produces a maximum contact normal stress of 2.5MPa for a supplied LP gas pressure of 1.8MPa, which is related to the sealing performance. But, a sealing performance of newly invented multi-lip packing produces a maximum contact normal stress of 3.01MPa, which is 20.4% higher than that of a conventional o-ring. And an extrusion of a conventional o-ring, which is strongly related to the sealing endurance safety, was occurred at a supplied gas pressure of 1.62MPa. But, a multi-lip packing does not produce up to the gas pressure of 1.8MPa. This means that a new type of multi-lip packing may have excellent sealing characteristics because of no extrusion for high gas pressure. Thus, multi-lip packing with multiple lip contacts may be useful for high sealing and endurance safety compared to that of the conventional o-ring with a single lip contact.

Machine Parts(O-Ring) Defect Detection Using Adaptive Binarization and Convex Hull Method Based on Deep Learning (적응형 이진화와 컨벡스 헐 기법을 적용한 심층학습 기반 기계부품(오링) 불량 판별)

  • Kim, Hyun-Tae;Seong, Eun-San
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.12
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    • pp.1853-1858
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    • 2021
  • O-rings fill the gaps between mechanical parts. Until now, the sorting of defective products has been performed visually and manually, so classification errors often occur. Therefore, a camera-based defect classification system without human intervention is required. However, a binarization process is required to separate the required region from the background in the camera input image. In this paper, an adaptive binarization technique that considers the surrounding pixel values is applied to solve the problem that single-threshold binarization is difficult to apply due to factors such as changes in ambient lighting or reflections. In addition, the convex hull technique is also applied to compensate for the missing pixel part. And the learning model to be applied to the separated region applies the residual error-based deep learning neural network model, which is advantageous when the defective characteristic is non-linear. It is suggested that the proposed system through experiments can be applied to the automation of O-ring defect detection.

Deterioration and Life Assessment of Rubber Elastomer on contact to Fuel-II (연료접촉 고무 탄성체의 열화 및 수명예측 연구-II)

  • Han, Jeong-sik;Jeong, Byoung-hun;Kim, Young-wun;Hong, Jinsook;Chung, Keunwoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.160-162
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    • 2017
  • When rubber elastomer has contact with fuel, since the component and additive having low molecular weight can flow out, the physical properties of both elastomer and fuel could be hindered. In order to predict the life of the rubber elastomer, this study is to determine the change of weight, thickness, hardness, strain, and compression set as mechanical properties of the sealant rubber O-ring, which was dependent on volume, temperature, and storage time of the contacted fuel. We also determined purity of fuel via GC analysis and measured gross heat of combution. The results could be used as a reference to evaluate the life of the rubber elastomer.

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Rubber O-ring defect detection using adaptive binarization, Convex Hull preprocessing, and convolutional neural network learning method (적응형 이진화와 Convex Hull 전처리 및 합성곱 신경망 학습 방법을 적용한 고무 오링 불량 판별)

  • Seong, Eun-San;Kim, Hyun-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.05a
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    • pp.623-625
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    • 2021
  • Rubber o-rings are produced by conventional injection molding methods. In this case, products that are not normally molded are determined to be defective. However, if images acquired during image-based reading are read as original, there is a problem of poor accuracy. We have thus learned from convolutional neural networks using adaptive binarization and Convex Hull algorithms by extracting only rubber oring parts from the original images through pre-processing. During the test process, it was confirmed that the defect detection performance of the learning method applied pre-processing was better than the standard suggested.

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Analysis of Principal Stresses of O-Ring under Uniform Deformation and Internal Pressure by Stress Freezing Method (응력동결법에 의한 고압기밀용 오링의 주응력 해석)

  • Nam, Jeong-Hwan;Hawong, Jai-Sug;Kim, Young-Tak;Park, Sung-Han;Shin, Dong-Chul
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.150-154
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    • 2008
  • In this research, stress components and principal stresses of O-ring under internal pressure and under uniform squeeze rate were obtained from the stress freezing method of photoelastic experiment and photoelastic experimental Hybrid method for 3-dimensional problems. The obtaining processes of those were introduced. It was certified that the processes of those are effective for the 3-dimensional stress analysis of structures. Stress freezing method, the obtaining processes of those and photoelastic experimental hybrid method were effectively applied to the stress analysis of O-ring made from rubber that under uniform deformation and internal pressure. Stress components and principal stress of Oring under uniform squeeze rate and under internal pressure were analyzed.

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ZnS thermal CVD's solution of phenomenon of roughing exhaust line blockage for increasing continous process time

  • Jo, Yong-Beom;Kim, Jin-Cheol;Choe, U-Seong;Jeong, Won-Ho;U, Si-Gwan
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.117-117
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    • 2016
  • 일반적인 박막 성장용 CVD는 막 성장 시간이 짧게는 수분에서 수시간 정도 소요하기 때문에 장비에 문제가 발생 할 시 조치를 취하고 다음 현상을 개선하기에 용이 하였다. 그리고 대분분의 장비가 국산화되어 있을 만큼 많은 경험치가 축척되어 있다. 그러나 2, 4 족 화합물 성장용 CVD는 고아학 렌즈 생산용 장비로 국내에서는 아직 생소하고 공정 경험이 없는 새로운 장비이다. 2,4 족 화합물의 특징은 다음과 같다. 2,4 족 화합물은 M, N 이라는 두가 물질이 결합하여 형성한다. 2,4 족 화합물은 높은 융점과 낮은 증기압을 갖니다. 이런 물질들은 고온에서 아래와 같이 평형적으로 반응한다. $$nMN_{(s)}=nM_{(g)}+Nn_{(g)}$$ 화합물인 $MN_{(g)}$의 상태로 존재할 수 있으나 일바적으로 n=2인 4족 원소의 2원자 분자로된 기체가 지배적이다. 증기상을 이용한 성장 공정에서는 구성 원자나 분자를 만들어내는 단계, 이들을 공급원에서 기판까지 수송하는 단계, 기판 위에 흡착하는 단계, 핵의 생성과 단결정을 생성하는 단계, 필요치 않는 구성물을 제거하는 단계를 거쳐 공정이 진행 된다. 각 공정은 성장 물질에 충분한 자유도를 주어야하고 자유도를 주기 위해서는 많은 열에너지가 공급 되어야 한다. 따라서 기존의 박막 성장 공정 보다 성장 속도가 느리고 증착하는 양보다는 버리는 양이 많으며 버려지는 성장물질들은 급격한 온도 변화가 생기는 곳에서 급격히 증착하기 시작한다. 본 성장 공정이 진행되는 압력은 30 torr 부근이며 공정 온도는 $1000^{\circ}C$ 부근이다. 30 torr 영역에서는 열전달이 대기압과 같은 속도로 진행되기 때문에 지속적으로 온도에의해 손상을 받는 부위가 있을 수 있다. 높은 공정 온도와 높은 공정 압력은 내부 구조물로 발생된 열을 빠르게 장비 표면으로 수송하게 되고 그 결과 장비의 연결 부분에 장착된 오링에 손상을 주게 된다. 오링 손상을 방지 하기위해 냉각수 라인을 형성하여 오링을 보호하게 되면 열역학적 기울기가 급격히 발생하는 부분이므로 CVD의 반응 부산물들이 빠른 시간동안 증착하게 되고 막히는 현상이 발생하게 된다. 목표한 두게까지 박막을 성장시키기 위해서는 장시간 공정이 필수이며 장시간 공정을 안정적으로 가져가지 위해서는 배기 라인의 막힘 현상을 해결하여야 한다. 본 논문에서는 막힘 현상의 진행을 시간에 따라 해석하였으며 장시간 공정을 진행하기위해 필요한 요소와 기구적으로 조치가 가능한 방법에 대해 작성하였다.

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Parameter Estimation and Reliability Analysis Using Bayesian Approach for Bolted Joint and O-ring Seal of Solid Rocket Motor (고체 로켓 모터의 체결 볼트와 오링에 대한 베이지안 접근법 기반 모수 추정과 신뢰성 해석)

  • Gang, Jin Hyuk;Choi, Joo Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.11
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    • pp.1055-1064
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    • 2017
  • Since a device such as a rocket motor requires very high reliability, a reasonable reliability design process is essential. However, Korea has implemented a design method for applying a safety factor to each component. In classic reliability analysis, input variables such as mean and standard deviation, used in the limit state function, are treated as deterministic values. Because the mean and standard deviation are determined by a small amount of data, this approach could lead to inaccurate results. In this study, reliability analysis is performed for bolted joints and o-ring seals, and the Bayesian approach is used to statistically estimate the input variables. The estimated variables and failure probability, calculated by the reliability analysis, are derived in the form of probability distributions.

Enhancing the Reproducibility of a Photoacoustic Signal Using a Minimum-volume Cell (최소 부피 광음향 셀의 광음향 신호 재현성 향상에 관한 연구)

  • Kim, Kyong-Seok;Lee, Kew-Seung;Ahn, Hong-Gyu;Lee, Eung-Jang;Kim, Dae-Kyu;Park, Seung-Han
    • Korean Journal of Optics and Photonics
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    • v.22 no.2
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    • pp.77-82
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    • 2011
  • Reproducibility obtained by a minimum-volume cell for photoacoustic (PA) signals is strongly dependent upon the sealing materials and sealing efficiency. Therefore, we have proposed, designed, and constructed an apparatus to enhance the sealing efficiency, and we have examined the reproducibility of amplitude and phase of PA signals with a minimum-volume cell. In particular, we have measured the PA signal as a function of modulation frequency for various rubber O-rings by using our apparatus. The results show that a silicon rubber O-ring can improve the reproducibility of the PA signal and phase by up to 53.4% and 80.4%, respectively, compared to that obtained by using the conventional sealing material, vacuum grease.

Study on the Degradation Mechanism of FKM O-ring by X-ray Photoelectron Spectroscopy (X-ray Photoelectron Spectroscopy(XPS) 분석법을 이용한 FKM 오링의 노화 메카니즘 분석 연구)

  • Lee, Jin Hyok;Bae, Jong Woo;Yoon, Yu Mi;Choi, Myung Chan;Jo, Nam-ju
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.168-171
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    • 2017
  • In this study, we observed degradation mechanism of FKM O-ring by X-ray photoelectron spectroscopy(XPS) at atmosphere condition. FKM O-ring had 3.53mm of cross-sectional diameter and 91.67mm of inner diameter. After thermal degradation, oxygen atom concentration of FKM O-ring was increased to 20.39%, and fluorine atom concentration was decreased to 8.29%. We observed that degradation reaction occurred by oxidation reaction. By C1s and F1s peak analysis, we confirmed that oxidation reaction usually occurred at C-F bonding of FKM main chain. Also, carboxyl group(C-OH, C=O, O=C-O) produced by oxidation reaction from O1s peak analysis.

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진공장치용 오링의 압축율 측정

  • Sin, Yong-Hyeon;Im, In-Tae;Im, Jong-Yeon;Hong, Seung-Su;Kim, Jeong-Hyeong;Seong, Dae-Jin;Jeong, Gwang-Hwa
    • Proceedings of the Korean Vacuum Society Conference
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    • 2001.02a
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    • pp.123-123
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    • 2001
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