• Title/Summary/Keyword: 예압

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Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

3-D Configuration Effects of Prestressing Cable Bracing Used for Retrofitting a RC Frame Subjected to Seismic Damage (RC 골조의 내진 보강을 위한 예압 가새의 3-D 배치)

  • Lee, Jin-Ho;Oh, Sang-Gyun;Hisham, El-Ganzori
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.183-191
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    • 2003
  • A four-story reinforced concrete moment resisting frame damaged from an ultimate limit state earthquake is upgraded with prestressing cable bracing. The purpose of this study is to investigate the bracing configuration effects on the 3-D building response using thee different locations of the bracing systems for the retrofitted building. Since the previous work done by the author proved that static incremental loads to collapse analysis as a substitute to dynamic non-linear time history analysis was a valid alternative tool. Thus, static load to collapse analysis is solely applied to evaluate the seismic performance parameters of both the original and upgraded buildings in this study. In results, the exterior bracing system is effective in restraining torsional behavior of the structure under seismic loads, and no sudden failure occurs in this system that enhances the ductility of the building due to the gradual change of building stiffness as the lateral load increases.

Feeding Characteristics of Ball Guide in High Speed Spindle's Bearing Preload Units (고속 주축 베어링용 예압장치의 볼 가이드 이송특성)

  • Lee, Chan-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.685-691
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    • 2011
  • The Bearing preload units are used for stable rotational movements of high speed spindles. The feeding mechanism of the preload unit is important to prevent overheat of bearings and to keep constant bearing load under thermal deformation of spindle unit. In this study, ball slide guide and ball bush as feeding mechanism of preload unit are selected. The maximum static friction force, radial stiffness and damping ratio of ball slide guide with ball load, ball number and ball size are widely investigated. In conclusion, the surface of ball slide guide must be heat treated to reduce static friction force. The number and size of ball are increased to control sensitive bearing preload force.

A Fundamental Study on the Development of Variable Preload Device Using Rubber Force (고무압을 이용한 가변예압장치 개발을 위한 기초 연구)

  • Choi, Chi-Hyuk;Kim, Dong-Hyeon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.4
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    • pp.416-421
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    • 2011
  • Recently there has been increase in need for high precision and high speed machining due to economic and environmental reasons. It is a very important issue that determines the optimal preload that is to be applied to bearings in order to satisfy the performance required in bearings according to its operation conditions. This study introduces a variable preload device that can automatically adjust the preload applied in a machine tool spindle using centrifugal force as opposed in existing rubber instrument. In this study, the deformation of the rubber device by the centrifugal force is analyzed and it is discussed that the proposed device can be worked properly through changes of the collar density.

특집 - 기계류부품 신뢰성평가 기술 - 과다 예압을 받는 테이퍼롤러 베어링의 수명단축효과에 대한 실험적 연구 -

  • Park, Jong-Won;Kim, Do-Sik
    • 기계와재료
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    • v.21 no.3
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    • pp.52-59
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    • 2009
  • 테이퍼롤러 베어링의 축방향 과다 예압에 의한 수명 단축 효과를 실험적으로 검증하고 그 결과에 의한 베어링의 수명 분포를 분석하여, 기존의 $L_{10}$ 수명식에 비하여 현장 작동 조건에 따른 실질적인 수명을 산출할 수 있는 축방향과 반경방향을 고려한 수명식을 도출하고 이를 프로그램화 하여 설계 및 생산 현장에서 용이하게 활용할 수 있도록 하였다.

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Analysis on characteristics of vacuum preloaded air bearing (진공 예압형 공기베어링의 특성 해석)

  • 김경호;박천홍;이후상;김승우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.355-358
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    • 2003
  • This paper presents characteristics of vacuum preloaded porous air bearing. Pressure distribution of a porous pad and vacuum pocket are calculated. And load capacity and stiffness of the bearing are analyzed with various vacuum parameters, that is. clearance height. tube diameter, tube length. pumping speed of vacuum pump, vacuum pocket to porous pad area ratio. From the simulation results, optimum clearance for best performance can be selected adjusting these parameters, especially tube diameter which is the most dominant source.

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Study on the prevention of spragging in a tilting pad journal bearing using the variation of preload (예압 변경을 통한 틸팅패드 저널베어링의 Spragging 방지에 관한 연구)

  • Yang, Seong-Heon;Park, Chul-Hyun;Ha, Hyun-Cheon;Kim, Chae-Sil
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.281-286
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    • 2001
  • Tilting pad journal bearings have been widely used in a high speed rotating machinery, such as steam turbines and gas turbines, owing to their inherent stability characteristics. However, some peculiar fatigue failure in the babbitt metal due to spragging has been continuously occurred at the leading edge of the upper pads. The spragging is defined as the pad vibration initiated on the upper unloaded pads in a tilting pad journal bearing. This paper describes both several kinds of bearing failure related with spragging and the theoretical investigation on the prevention of the spragging phenomenon using the variation of preload. Results show that positive preload(m>0.5) assures all pads remain statically loaded under all operating conditions. For the change of design parameter to prevent spragging, thermo-hydrodynamic lubrication and rotor dynamic analysis were performed to verify temperature limitation on bearing and vibration problems on rotor bearing system.

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A Study on Consolidation Characteristics of Remolded Clay due to the Liquid Limit (액성한계에 따른 재성형 점토의 압밀특성에 관한 연구)

  • Lim, Hyeongmin
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.5
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    • pp.67-74
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    • 2014
  • In this study, a constant rate of strain test (CRS) and oedometer test was performed in order to study the consolidation characteristics to the liquid limit using a re-shaped clay which was preconsolidated at a constant pressure. Consolidation samples were made of kaolinite which was mixed with bentonite of 6 %, 9 %, 12 % and 15 % of it by weight and the test value of liquid limit of samples were appeared in 77 %, 84 %, 88 % and 91 % respectively. And then consolidation samples which were agitated sufficiently adding distilled water 2 times of liquid limit were preconsolidated in the condition of a constant pressure of 0.2 MPa. The oedometer test which is commonly used recently and the consolidation test of constant rate of strain which were applied in 0.001 %/min, 0.004 %/min, 0.01 %/min rate of strain according to ASTM, D4186-82 were performed and the preconsolidation pressures were compared and analyzed at 0.2 MPa preconsolidated pressure. As a result, in the case of low value of liquid limit, preconsolidation pressure was appeared same as 0.2 MPa preconsolidated pressure at the high speed strain rate, and in the case of high value of liquid limit, preconsolidation pressure was appeared same as 0.2 MPa preconsolidated pressure at the low speed strain rate.

Thermal characteristics according to the preload and cooling conditions for the high frequency motor spindle with grease lubrication (그리스 윤활 고주파 모터 주축의 예압과 냉각에 따른 열특성)

  • 최대봉;김수태;정성훈;김용기
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.439-444
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    • 2004
  • The important problem in high speed spindle is to reduce and minimize the thermal effect by motor and ball bearings. In this study. the effects of bearing preload and cooling for high speed spindle with high frequency motor are investigated. A high speed spindle is composed of angular contact ball bearings, high frequency motor, grease lubrication, oil jacket cooling, and so on. Heat generation of the bearing and the high frequency motor are estimated from the theoretical and experimental data. The thermal analyses of high speed spindle to minimize the thermal effect and maximize the cooling effect are carried out under the various cooling conditions and preload. Method of variable bearing preload and cooling can be useful to design the high speed motor spindle. The results show that the optimal preload and cooling are very effective to minimize the thermal displacement by motor and ball bearing.

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