• Title/Summary/Keyword: 예방보전모형

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Modified Wu and Clements-Croome's PM model (수정된 Wu와 Clements-Croome의 예방보전 모형)

  • Jung, Ki Mun
    • Journal of the Korean Data and Information Science Society
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    • v.25 no.4
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    • pp.791-798
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    • 2014
  • Wu and Clements-Croome (2005) suggest the preventive maintenance (PM) model with random maintenance quality. They assume that each PM resets the failure rate to zero and the rate of increases of the failure rate gets higher after each additional PM. However a system may not be restored to as good as new immediately after the completion of PM. Thus, this paper modifies the Wu and Clements-Croome's PM model and then the optimal PM policy is suggested. To determine the optimal PM policy, we utilize the expected cost rate per unit time for our model. That is, we obtain the optimal number and the optimal period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

Preventive Maintenance Model after Minimal Repair Warranty (최소수리보증 이후의 예방보전모형)

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.17 no.6
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    • pp.865-877
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    • 2010
  • This paper considers the periodic preventive maintenance model for a repairable system following warranty expiration. We consider three types of warranty policies: free repair warranty, pro-rata repair warranty, and combination repair warranty. Under these preventive maintenance models, we derive the expressions for the expected cycle length, the total expected cost, and the expected cost rate per unit time. In addition, we explain the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for a Weibull distribution case.

Preventive maintenance model with extended warranty (연장된 보증을 갖는 예방보전모형)

  • Jung, Ki Mun
    • Journal of the Korean Data and Information Science Society
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    • v.24 no.4
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    • pp.773-781
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    • 2013
  • Recently, an extended warranty of the system following the expiration of the basic warranty is becoming increasingly popular to the user. In this respect, we suggest a preventive maintenance model following the expiration of extended warranty with minimal repair warranty from the user's point of view in this paper. Under basic warranty and extended warranty, the failed system is minimally repaired by the manufacturer at no cost to the user. For the preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the numerical examples are presented to illustrate the purpose when the failure time of the system has a Weibull distribution.

Preventive maintenance model following the expiration of NFRRW (비재생무료교체-수리보증이 종료된 이후의 예방보전모형)

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.22 no.4
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    • pp.775-784
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    • 2011
  • In this paper, we consider the periodic preventive maintenance model for repairable system following the expiration of non-renewing free replacement-repair warranty (NFRRW). Under this preventive maintenance model, we derive the expressions for the expected cycle length, the expected total cost and the expected cost rate per unit time. Also, we determine the optimal preventive maintenance period and the optimal preventive maintenance number by minimizing the expected cost rate per unit time. Finally, the optimal periodic preventive maintenance policy is given for Weibull distribution case.

Maintenance Policy Based on Cost and Downtime Following the Expiration of Combination Warranty (혼합보증이 종료된 이후의 비용과 비가동시간에 근거한 보전정책)

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.15 no.6
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    • pp.909-923
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    • 2008
  • This paper considers the replacement model and the preventive maintenance model following the expiration of combination warranty for a repairable system. If the system fails after the combination warranty is expired, then it is minimally repaired at each failure. The criterion used to determine the optimal replacement policy and the optimal preventive maintenance policy is the overall value function based on the expected cost rate per unit time and the expected downtime per unit time. The numerical examples are presented for illustrative purpose when the failure time follows a Weibull distribution.

PM Policy with Random Maintenance Quality Following the Expiration of Non-Renewing Warranty (비재생보증이 종료된 이후의 확률적 보전효과를 갖는 예방보전정책)

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.15 no.1
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    • pp.77-86
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    • 2008
  • This paper develops the optimal periodic preventive maintenance policy following the expiration of non-renewing warranty. We assume that Wu and Clements-Croome's (2005) periodic PM model with random maintenance quality is utilized to maintain the system after the non-renewing warranty is expired. Given the cost structure to the user during the cycle of the product, we drive the expressions for the expected cost rate per unit time. Also, we obtain the optimal number and the optimal period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

Two PM policies following the expiration of free-repair warranty (무료수리보증이 종료된 이후의 두 예방보전정책)

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.20 no.6
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    • pp.999-1007
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    • 2009
  • This paper considers the optimal periodic preventive maintenance (PM) policy following the expiration of free-repair warranty. We assume that two periodic PM models with random maintenance quality which were proposed by Wu and Clements-Croome (2005) and Jung (2006b), respectively. Given the cost structure to the user during the cycle of the product, we derive the expressions for the expected cost rate per unit time. Also, we obtain the optimal PM number and the optimal PM period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

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A Process Mean Shift Model Considering The Increasing Maintenance Cost and The Decreasing Production Volume (보전비용 증가와 생산량 감소를 고려한 공정평균이동 모형)

  • Lee, Do-Kyung
    • Journal of Convergence for Information Technology
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    • v.11 no.3
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    • pp.125-131
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    • 2021
  • The problem of determining the maintenance point which minimizes the process-related total cost is called the 'process mean shift problem'. By expanding and integrating the existing maintenance models that have been partially progressed, we present a expanded and integrated maintenance model which reflects the production site where various situations occur. To implement this, we set both the upper and lower limits of the product specification, and adopted the quality loss function for conforming items. Also, we set the process variance of the wear level as a function rather than a constant. In this study, we developed two general functions to the wear level. One is about the production volume and the other is maintenance cost. As a result, this study is expected to be a maintenance model that can be applied to various processes. In the future, this study can be developed as a profit maximization model by adding profit items from product sales, and expansion to a maintenance model that introduces failure to the model of this study can be considered.

A Study on the Determination of Optimal Preventive Maintenance Periods using Simulation (시뮬레이션을 이용한 최적예방정비주기 결정에 관한 연구)

  • 윤익근;하종만;김호연;김동혁
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2002.05a
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    • pp.590-597
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    • 2002
  • LNG고압펌프계통은 천연가스 고압 송출에 있어 가용도가 매우 중요한 계통이다. 본 연구에서는 현재 적용되고 있는 예방(계획)정비주기를 가용성 측면에서 재검토했다. 확률적인 운전대수와 운전 및 보전 형태에 연관된 여러제약이 고려할 때 계통 불가용도를 정량화하기 위하여 시뮬레이션 기법을 적용했다. 중도 절단된 형태의 펌프 수명 데이터를 분석해 욕조형의 고장율 함수를 도출했으며 보수시간 데이터를 분석해 확률분포모수를 구했다. 또한 주요 펌프부대설비에 대해서는 상수형의 고장율과 보전율을 도출했다. 분석된 확률모수를 작성된 시뮬레이션 모형에 입력하고 과거의 운전대수 시나리오를 설정해 실험한 결과와 실제 보수 및 운전 자료를 비교해 모형의 유효성을 보였다. 그리고 차후 예상되는 운전요구대수 시나리오를 기정하고 각 예방정비주기별로 반복 실험하여 계통의 불가용도를 보이고 적합한 예방정비주기를 도출했으며 펌프부품 교체비용의 기대 절감액을 보였다.

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An Optimal Preventive Maintenance Policy with General Repair : ($\theta$, m)) Maintenance Policy (일반 수리 모형에서의 최적 예방 보전 정책에 관한 연구 : ($\theta$, m) 보전 정책)

  • Hwang, Jung-Yoon;Park, You-Jin
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.4
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    • pp.9-16
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    • 2009
  • 본 논문에서는 시스템 연령(年齡)에 의해 보전 활동의 효과를 설명하는 일반 수리(修理) 개념을 이용한 최적 보전(保全) 정책에 대한 연구를 수행하였다. 본 논문에서는 주기적인 일반 수리와 고장 시 최소 수리가 적용되는 최적 보전 정책을 고려하였다. 따라서 일반 수리에 따른 보전 정책의 비용 함수를 도출하였고 최적 보전 정책을 도출하는 알고리즘을 제시하였고 예제를 통해 알고리즘의 성능을 분석하였다. 이 연구를 통해 시스템을 운영하는데 있어서 어느 수준의 보전 정책을 적용하며 어느 정도의 기간 동안 시스템을 유지할 것인지에 대안을 제공할 수 있을 것이다.