• Title/Summary/Keyword: 열-유동 연계해석

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특집: 미래주도형 성형공정과 수치 해석기술 - 비정질 합금 온간 성형 공정에서의 미세 조직 연계 해석 기술

  • Lee, Gwang-Seok;Jeon, Hyeon-Jun
    • 기계와재료
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    • v.23 no.3
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    • pp.16-29
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    • 2011
  • 결정 합금 대비 비정질 합금은 높은 경도를 갖기 때문에 마모 저항성도 좋고 내부 식성 등 환경에 대한 저항성도 월등하며, 또한 과냉된 액상 상태까지 재가열하게 되면 낮은 점성도를 갖게 되므로 복잡한 3차원적인 형상을 가지는 부품을 환경에 대한 저항성, 피로 저항성, 강도 및 경도 등을 모두 고려하여 높은 정밀도를 가지고 제조하는 것이 가능하므로 우수한 물성을 갖는 구조 및 기능성 재료로의 다양한 응용이 타진되고 있다. 이러한 비정질 합금의 변형 거동에 대한 연구는 대부분 유리 천이 온도 이하에서의 전단 및 파단에 이르는 이른바 불균일 변형(Inhomogeneous Deformation) 거동에 대한 이해를 위한 실험 및 해석적 연구에 집중되어 왔다. 반면 상업화의 기반이 되는 고상 기반 2차 정형 성형은 과냉 액상 영역에서의 구조 완화 및 결정화롤 대표되는 미세 구조 제어 균일 변형(Homogeneous Deformation)에 대한 이해 없이는 불가능하므로, 이러한 관점에서 비정질 합금 특유의 점성 유동 특성을 이용한 균일 변형 응용 예시 및 미세구조 변화 연계 해석 기술의 현황을 소개하고자 한다.

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Combination of Different Numerical Methods for Efficient Thermal Stress Analysis of Casting Process (주조공정에서의 효율적인 열응력 해석을 위한 이종해석기법의 연계)

  • Kwak, Si-Young;Lim, Chae-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1051-1057
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    • 2010
  • This paper proposes a method that involves a combination of FDM and FEM for analyzing casting process. At present, many numerical analysis methods such as FDM, FEM, and BEM are used for solving engineering problems. For a given problem, a specific method that is suited to the problem is adopted; in general, FDM or FVM is favored for problems related to fluid flow or heat transfer, and FEM is adopted in stress analysis. However, there is an increasing need for using a combined method for complex and coupled phenomena analysis. Hence, we proposed a method in which FDM and FEM are coupled in three-dimensional space, and we applied this method to analyze casting process. In the proposed method, solidification and heat transfer was analyzed by using FDM. The field data such as temperature distribution were converted into a format suitable for FEM analysis that was used for calculating thermal stress distribution. Using the proposed method, we efficiently analyzed the analysis process from the viewpoints of work and time.

Effects of Hydrological Condition on the Coupled Thermal-Hydrological-Mechanical Behavior of Rock Mass Surrounding Cavern Thermal Energy Storage (암반 공동 열에너지저장소 주변 암반의 수리적 조건에 따른 열-수리-역학적 연계거동 분석)

  • Park, Jung-Wook;Rutqvist, Jonny;Lee, Hang Bok;Ryu, Dongwoo;Synn, Joong-Ho;Park, Eui-Seob
    • Tunnel and Underground Space
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    • v.25 no.2
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    • pp.168-185
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    • 2015
  • The thermal-hydrological-mechanical (T-H-M) behavior of rock mass surrounding a large-scale high-temperature cavern thermal energy storage (CTES) at a shallow depth has been investigated, and the effects of hydrological conditions such as water table and rock permeability on the behavior have been examined. The liquid saturation of ground water around a storage cavern may have a small impact on the overall heat transfer and mechanical behavior of surrounding rock mass for a relatively low rock permeability of $10^{-17}m^2$. In terms of the distributions of temperature, stress and displacement of the surrounding rock mass, the results expected from the simulation with the cavern below the water table were almost identical to that obtained from the simulation with the cavern in the unsaturated zone. The heat transfer in the rock mass with reasonable permeability ${\leq}10^{-15}m^2$ was dominated by the conduction. In the simulation with rock permeability of $10^{-12}m^2$, however, the convective heat transfer by ground-water was dominant, accompanying the upward heat flow to near-ground surface. The temperature and pressure around a storage cavern showed different distributions according to the rock permeability, as a result of the complex coupled processes such as the heat transfer by multi-phase flow and the evaporation of ground-water.

Integrated Numerical Analysis of Induction-Heating-Aided Injection Molding Under Interactive Temperature Boundary Conditions (열-유동 상호작용을 고려한 유도가열 적용 미세 사출성형의 통합적 수치해석)

  • Eom, Hye-Ju;Park, Keun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.5
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    • pp.575-582
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    • 2010
  • In recent years, several rapid-mold-heating techniques that can be used for the injection molding of thin-walled parts or micro/nano structures have been developed. High-frequency induction heating, which involves heating by electromagnetic induction, is an efficient method for the rapid heating of mold surfaces. The present study proposes an integrated numerical model of the high-frequency induction heating process and the resulting injection molding process. To take into account the effects of thermal boundary conditions in induction heating, we carry out a fully integrated numerical analysis that combines electromagnetic field calculation, heat transfer analysis, and injection molding simulation. The proposed integrated simulation is extended to the injection molding of a thin-wall part, and the simulation results are compared with the experimental findings. The validity of the proposed simulation is discussed according to the ways of the boundary condition imposition.

A Study of Transonic Premixed Combustion in a Diverging Channel Using Asymptotic Analysis (점근해석을 이용한 확대형 채널 내의 천음속 예혼합 연소에 관한 연구)

  • Lee, Jang-Chang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.33 no.8
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    • pp.75-83
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    • 2005
  • A steady transonic dilute premixed combustion in a diverging channel is investigated by using asymptotic analysis. This model explores the nonlinear interactions between the near-sonic speed of the flow, the small changes in geometry from a straight channel, and the small heat release due to the one-step first-order Arrhenius chemical reaction. The reactive flow is described by a nonhomogeneous transonic small-disturbance (TSD) equation coupled with an ordinary differential equation for the calculation of the reactant mass fraction in the combustible gas. Also the asymptotic analysis reveals the similarity parameters that govern the reacting flow problem. The results show the complicated nonlinear interaction between the convection, reaction, and geometry effects and its effect on the flow behavior.

Chemical Equilibrium Flow and Performance Analysis of the Arcjet Thruster with Ionization Effects (이온화를 고려한 Arcjet 추력기의 화학 평형 유동 및 성능해석)

  • Shin Jae-Ryul;Oh Se-Jong;Choi Jeong-Yeol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.132-135
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    • 2005
  • The computational fluid dynamic analysis has been conducted for the thermo-chemical flow field in an arcjet thruster with mono-propellant hydrazine $(N_2H_4)$ as a working fluid. Coupled Reynolds Averaged Navier-Stokes (RANS) equations and Maxwell equations were used to account for the Ohm heating and Lorentz forces. ionization and thermal radiation effects were also incorporated to the fluid dynamic equations by assuming infinitely-fast reactions and optically thick media. In addition to the thermo-physical understandings of the flow field inside the arcjet thruster, results shows that performance indices are improved by amount of 20% in thrust and 70% in specific impulse with the 0.6kW are heating.

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Approximate Model of Viscous and Squeeze-film Damping Ratios of Heat Exchanger Tubes Subjected to Two-Phase Cross-Flow (2 상 유동장에 놓인 열 교환기 튜브에 작용하는 점성과 압착막 감쇠비의 어림적 해석 모델)

  • Sim, Woo Gun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.1
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    • pp.97-107
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    • 2015
  • An analytical model was developed to estimate the viscous and squeeze-film damping ratios of heat exchanger tubes subjected to a two-phase cross-flow. Damping information is required to analyze the flow-induced vibration problem for heat exchange tubes. In heat exchange tubes, the most important energy dissipation mechanisms are related to the dynamic interaction between structures such as the tube and support and the liquid. The present model was formulated considering the added mass coefficient, based on an approximate model by Sim (1997). An approximate analytical method was developed to estimate the hydrodynamic forces acting on an oscillating inner cylinder with a concentric annulus. The forces, including the damping force, were calculated using two models developed for relatively high and low oscillatory Reynolds numbers, respectively. The equivalent diameters for the tube bundles and tube support, and the penetration depth, are important parameters to calculate the viscous damping force acting on tube bundles and the squeeze-film damping forces on the tube support, respectively. To calculate the void fraction of a two-phase flow, a homogeneous model was used. To verify the present model, the analytical results were compared to the results given by existing theories. It was found that the present model was applicable to estimate the viscous damping ratio and squeeze-film damping ratio.

Heat and Mass Transfer in Hygroscopic Rotor During Adsorption and Desorption Process (흡착과 탈착 과정 동안 제습 로터의 열/물질 전달)

  • Shin, Hyun-Geun;Park, Il Seouk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.11
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    • pp.977-984
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    • 2013
  • A hygroscopic rotor comprises many microchannels with high adsorption characteristics. In this study, the iterative adsorption/desorption processes that were affected by the humid air flow in a channel were numerically simulated. In consideration of the accuracy and computational costs, in the desiccant layer, only surface diffusion was considered in this simulation. The results were compared with the previous numerical results and found to show good agreement. By conjugating the heat and mass transfer between the desiccant and the flow layers, temporal and spatial changes in the vapor mass fraction, adsorbed liquid water mass fraction, and temperature in the channel were presented.

Thermochemical Performance Analysis of Hydrazine Arc Thruster (하이드라진 아크 추력기의 열화학적 성능해석)

  • Shin Jae-Ryul;Oh Se-Jong;Choi Jeong-Yeol
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.35-38
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    • 2005
  • The computational fluid dynamic analysis has been conducted for the thermo-chemical flow field in an arcjet thruster with mono-propellant hydrazine ($N_{2}H_4$) as a working fluid. Coupled Reynolds Averaged Navier-Stokes (RANS) equations and Maxwell equations were used to account for the Ohm heating and Lorentz forces. Hydrazine chemistry and thermal radiation were also incorporated to the fluid dynamic equations by assuming infinitely-fast reactions and optically thick media. In addition to the thermo-physical understandings of the flow field inside the arcjet thruster, results shows that performance indices are improved by amount of $20\%$ in thrust and $200\%$ in specific impulse with the 0.6kW are heating.

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Two-Dimension Hydraulic Analysis in the Andong-Imha Linked Reservoir System (안동-임하호 연결 시스템의 2차원 수리해석)

  • Lee, Heung-Soo;Park, Hyung-Seok;Chung, Se-Woong
    • Proceedings of the Korea Water Resources Association Conference
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    • 2012.05a
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    • pp.205-205
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    • 2012
  • 국내에서 새로운 댐 저수지 건설을 통한 수자원의 안정적인 확보는 어려운 여건에 있다. 따라서 수자원의 효율적인 확보, 댐 하류하천의 수질 개선, 신규댐 건설 대체 효과를 기대하기 위해 기존 댐 저수지의 연계운영이 중요하게 인식되고 있다. 본 연구에서는 다수의 댐 저수지 수체를 연계하여 모델을 통해 해석하고자 안동-임하호를 연결한 2차원 모델(CE-QUAL-W2)을 구축하고, 2002년과 2006년 수문사상을 재현하였으며, 수리해석을 실시하였다. 안동호의 좌안인 임동면 마리와 임하호의 우안인 망천리를 연결하고, EL. 140 m 위치에 길이 2 km, 직경 5.5 m로 콘크리트 터널을 연결하는 것으로 가정하였다. 관내 바닥 마찰계수와 미소 마찰손실 값은 0.05를 입력하였다. 저수지 실측수위와 모의수위를 시계열로 비교한 결과, 2002년과 2006년 안동호와 임하호에서 여름철 유입량 증가에 따른 수위 상승을 잘 반영하였고, 결정계수값($R^2$)이 모두 0.9953 이상으로 나타나 모델은 두 저수지 물수지 계산에 있어서 높은 신뢰도를 보였다. 2006년을 대상으로 안동호와 임하호의 댐 앞에서 수심별 수온의 실측값과 모의값을 비교한 결과, 안동호는 4월부터 성층이 진행되어 5월에 수온약층이 EL. 130 m에 형성되었다. 7월 홍수가 중층 밀도류를 형성하여 수온 성층구조를 교란하였고, 기존의 수온약층이 EL. 120 m 로 하강하였으며, 표층 EL. 145 m에 새로운 수온약층이 형성되는 2단 성층 구조를 보였다. 여름철 동안 이러한 현상은 지속되었고, 10월부터 대기기온 강하와 함께 수직혼합이 시작되었다. 수온예측 오차는 AME $0.336{\sim}1.806^{\circ}C$, RMSE $0.415{\sim}2.271^{\circ}C$의 범위로 실측값을 잘 반영하는 것으로 나타났다. 임하호도 안동호와 유사한 경향을 보였고, 모델은 두 저수지에서 전 기간에 걸쳐 모두 안정적으로 저수지 수온 성층현상을 모의하였다. 2002년 수문사상에서 안동-임하 연계 운영시 안동호의 평균 수위는 1.38 m 상승하였고, 임하호는 3.75 m 낮아지는 것으로 모의되었다. 수위변동에 따른 유동 유량은 임하호에서 안동호로 3억 6천 4백만 톤, 안동호에서 임하호로 2억 9천 1백만 톤으로 임하호에서 안동호로 유동한 유량이 높게 나타났다. 유역면적에 비해 저수용량이 작은 임하호의 경우 두 저수지간 유량의 이동에 따라서 저수용량의 증가로 인한 홍수 저감 효과가 있을 것으로 판단된다. 반면, 안동-임하 연계 운영시 임하호의 차가운 물이 안동호로 유입되는 경우, 안동호의 수온 성층구조에 영향을 주었다. 안동호의 경우는 단독운영시보다 높은 위치에 수온약층(EL. 140 m)이 형성되었으며, 임하호는 반대로 저수위가 낮아지면서 단독운영시보다 수온약층의 위치가 약간 낮아졌다. 이러한 결과는 두 저수지 연결시 안동호의 탁수와 수질 환경에 변화가 있을 수 있음을 시사한다.

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