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A study on PCB Heat Dissipation Characteristics of High Density Power Supply for E-mobility (E-mobility용 고밀도 전원장치의 PCB방열 특성해석에 관한 연구)

  • Kim, Jong-Hae
    • Journal of IKEEE
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    • v.25 no.3
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    • pp.528-533
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    • 2021
  • This paper presents the PCB heat dissipation characteristics of high density DC-DC converter for electric vehicles. This paper also analyzes the heat dissipation structure of the high density DC-DC converter and optimizes the PCB heat dissipation design of the high density power system through thermal analysis simulation. Based on heat transfer theory, the thermal path of general electronic devices is analyzed and the thermal resistance equivalent circuit is modeled in this paper. Additionally, the thermal resistance equivalent circuit of the 500W synchronous buck converter, which is addressed in this paper, is modeled to present a structural heat dissipation path for better thermal performance. The validity of the proposed scheme is verified through the thermal analysis simulation results and experiments applying multi-surface heat dissipation structure to a 500[W](12[V], 41.67[A]) synchronous buck converter prototype with an input voltage 72[V].

Analysis of Integration Factor Effect in Dynamic-Structure-Fluid-Heat Coupled Time Transient Staggered Integration Scheme for Morton Effect Analysis (모튼이펙트 해석을 위한 동역학-구조-유체-열전달 시간과도응답 연성해석 시차적분법에서 시상수 효과 분석)

  • Suh, Junho;Jeung, Sung-Hwa
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.77-86
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    • 2019
  • The present study focuses on the effect of staggered integration factor (SIF) on Morton effect simulation results. The Morton effect is a synchronous rotordynamic instability problem caused by the temperature differential across the journal in fluid film bearings. Convection and conduction of heat in the thin film displaces the hot spot, which is the hottest circumferential position in the thin film, from -20 to 40 degrees ahead of the high spot, where the minimum film clearance is experienced. The temperature differential across the journal causes a bending moment and the corresponding thermal bow in the rotating frame acts like a distributed synchronous excitation in the fixed frame. This thermal bow may cause increased vibrations and continued growth of the synchronous orbit into a limit cycle. The SIF is developed assuming that the response of the rotor-lubricant-bearing dynamic system is much quicker than that of the bearing-journal thermal system, and it is defined as the ratio between the simulation time of the thermal system and the rotor-spinning period. The use of the SIF is unavoidable for efficient computing. The value of the SIF is chosen empirically by the software users as a value between 100 and 400. However, the effect of the SIF on Morton effect simulation results has not been investigated. This research produces simulation results with different values of SIF.

Energy Efficiency Improvement and Field Scale Study of Crematory using Computation Fluid Dynamics (전산유동해석을 통한 화장로의 에너지 효율개선 및 실증연구)

  • Won, Yong-Tae;Lee, Seung-Mok
    • Applied Chemistry for Engineering
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    • v.30 no.1
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    • pp.95-101
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    • 2019
  • The cremation rate of Korea in 2016 was 82.7% which is four times greater than 20.5% in 1994. As increasing the cremation rate gradually, it cause a shortage of cremation facilities resulting in building more cremation facilities to meet the increasing inquiries on cremation or a large amount of fuels for the longer operation of the crematory. In this study, the crematory system optimizing its thermal efficiency characteristics and also responding to increasing inquiries on cremation was proposed in order for solving such problems, In particular, the heat flow characteristics including a heat transfer coefficient by performing a simulation using computational fluid dynamics (CFD) was investigated. The CFD model was validated with on-site experiments for a cremation facility. As a result of the simulation, the fuel consumption decreased nearly 25% and residence time increased in the main combustor. Also, the improved crematory was constructed with an expanded combustor, heat exchanger, second combustion air system, refractory and insulation material. From on-site experiments, the energy consumption was saved to approximately 54.4%, while the burning time reduced nearly 20 minutes.

Thermal Buckling Characteristics for Thermal Protection System Panel Using Ritz Method (리츠 법을 이용한 열방어 시스템 패널의 열 좌굴 특성 연구)

  • Lee, Heesoo;Kim, Yongha;Park, Jungsun
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.18-28
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    • 2019
  • High speed vehicles are subjected to high thermal loadings due to aerodynamic heating during ascent and reentry. Since a thermal protection system panel is mechanically constrained, it may cause thermal buckling under excessive thermal loadings. The thermal buckling could disturb the field of flow and make aerodynamic characteristics unstable. It is thus necessary to design the thermal protection system panel to prevent thermal buckling. This study defines the analytical model of temperature distribution using the finite difference method for the thermal protection system panel with large temperature differences inside and outside. This paper proposes the approximate model of the thermal buckling characteristics for the thermal protection system panel through the use of the Ritz method. The validity of the present method was verified by comparing the results of the finite element analysis. Furthermore, this research performs the parametric analysis of the thermal buckling characteristics for the thermal protection system panel by using the approximate model.

A Study on the Ignition Temperature and Ignition Induction Time According to Storage Amount of Wood Pellets (우드펠릿의 저장량에 따른 발화온도 및 발화유도시간에 관한 연구)

  • Kim, Hyeong-Seok;Choi, Yu-Jung;Kim, Jung-Hun;Jeong, Phil-Hoon;Choi, Jae-Woo
    • Fire Science and Engineering
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    • v.33 no.1
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    • pp.7-14
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    • 2019
  • While wood pellets are often used as a fuel in thermoelectric power plants and firewood boilers, there is a risk of ignition temperature when strong wood pellets, which have a high calorific value, for prolonged periods of time. In this research study, the minimum auto ignition temperature and the ignition limitation temperature according to the change in flow rate depending on the size of the test vessel were calculated, and based on these temperatures, the apparent activation energy was calculated to predict the combustive properties of the material. The apparent activation energy was calculated to be 190.224 kJ/mol. The thicker the sample is storage in the vessel, the longer the ignition induction time was due to the increased difficulty in heat being transferred from the surface of the vessel to the middle section area of the vessel. For vessel of the same size, the higher the flow rate, the lower the auto ignition temperature was. It was also confirmed that increases in the size of the test vessel lowered the auto ignition temperature and increased the ignition induction time.

Analysis of Commercial Recycling Technology and Research Trend for Waste Cu Scrap in Korea (국내 구리 함유 폐자원의 재활용 상용화 기술 및 연구동향 분석)

  • Kang, Leeseung;An, HyeLan;Kang, Hong-Yoon;Lee, Chan Gi
    • Resources Recycling
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    • v.28 no.1
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    • pp.3-14
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    • 2019
  • Copper is used in many electronic components and construction parts due to its excellent electrical conductivity and heat transfer characteristics, and also used for pre-plating for double layer coating such as nickel, so that copper is an essential material in modern industry. Despite the expected increase of usage and importance on wiring, sensors and data equipment in the next generation industries, it is hard for securing stable copper supply and resource management resulting from the copper prices are fluctuating owing to the economic crisis in Europe, the low economic growth trend in China, and President Trump's commitment to public industrial facilities investment in U.S.. Since most of the domestic copper consumption is used by electrolytic copper cathode, we studied not only copper recycling technology which is being commercialized but also current research trend under the research stage. This study aims to examine the characteristics of each process and the areas where future recycling technology development is required.

Research on the Heat Transfer and Pressure Drop by Installation Conditions of Rectangular Obstacle in a Solar Air Heater Based on CFD (CFD를 활용한 태양열 공기가열기 내 사각저항체 설치 조건에 따른 열전달 및 압력강하에 관한 연구)

  • Choi, Hwi-Ung;Kim, Young-Bok;Son, Chang-Hyo;Yoon, Jung-In;Choi, Kwang-Hwan
    • Journal of the Korean Solar Energy Society
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    • v.39 no.1
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    • pp.77-89
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    • 2019
  • The solar air heater has various performances according to an obstacle installed in the air duct. Many studies on thermal performance have been conducted. But many of these studies were using a kind of rib type obstacle attached at the bottom of absorbing plate, but they are so hard to be manufactured. In this study, characteristics of the heat transfer and pressure drop in the solar air heater with various horizontal rectangular obstacles was investigated by CFD (Computational Fluid Dynamics) analysis. As a result, the heat transfer performance was improved from 1.2 to 3.32 times depending on installation conditions of rectangular obstacle. The pressure drop, however, also increased with increment of heat transfer performance from 2.8 to 180 times only by changing installation conditions of rectangular obstacle. Thus, the performance factor presenting the thermal performance enhancement on the same pressure drop was also confirmed. As a result, the highest value of 0.828 as better performance factor was obtained at the lower height of rectangular obstacle and this value has started to decrease with increment of heat transfer performance. In the end, it could be confirmed that the pressure drop was carried higher than the quantity of improvement of the heat transfer performance when the heat transfer performance was increased by change of installation conditions of rectangular obstacle. Both heat transfer enhancement and pressure drop to be required for system need to be considered before the rectangular obstacles are applied to the solar air heater.

Heat Transfer Characteristics of Bulkhead Penetration Piece for A60 Class Compartment II: Fire Resistance Test for Piece Material and Insulation Types (A60급 구획 적용 격벽 관통용 관의 열전달 특성 II: 관 재질 및 단열재 종류에 따른 방화시험)

  • Park, Woo-Chang;Song, Chang Yong
    • Journal of Ocean Engineering and Technology
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    • v.33 no.4
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    • pp.340-349
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    • 2019
  • In the case of a fire accident on a ship or an offshore plant, the design of the bulkhead penetration piece must be verified via a fire test procedure (FTP), as specified by the Maritime Safety Committee (MSC). The purpose of this study is to verify both the numerical analysis results and the design specifications for penetration pieces that could be applied to the A60 class bulkhead division. In this study, the FTP was carried out in accordance with the test procedure prescribed in the MSC regulation. In order to review the fire resistance performance according to the material type, bulkhead penetration pieces for the FTP were made from brass, carbon steel for machine structures (S45C), and austenite stainless steel (SUS316). In addition, spray-type insulation and mechanical fastener-type insulation were applied to investigate the fire resistance performance according to the type of insulation. To verify the heat transfer numerical analysis results for the A60 class bulkhead penetrating piece from this test study, the design specifications of the penetrating piece material and the insulation type applicable to a ship and an offshore plant were identified.

Numerical Study on Heat Transfer and Flow Characteristics of Pin Fin with Swept Airfoil Shape Vortex Generator (후퇴익형 형상의 와류발생기가 있는 핀휜 유동의 전열 및 유동 특성 분석에 관한 수치적 연구)

  • Lee, Changhyeong;Oh, Yeongtaek;Bae, Jihwan;Lee, Deukho;Kim, Kuisoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.4
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    • pp.28-34
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    • 2019
  • In this study, pin-fin arrays, which are widely used for cooling turbine blades, were studied. The vortex generator in pin-fin arrays is located in front of the circular tube. The cross-section of the vortex generator is NACA-9410. The purpose of this study is to analyze heat transfer performance and flow characteristics of pin-fin arrays. The position of vortex generator is changed with the vertical flow direction on the bottom wall. Pin-fin arrays were calculated with 6000, 10000 and 15000 Reynolds number. The commercial program ANSYS v18.0 CFX and the turbulence model $k-{\omega}$ SST were used. As a result, the heat transfer performance increased up to 5.8% and pressure loss increased less than 1%.

Thermal Stress Relief through Introduction of a Microtrench Structure for a High-power-laser-diode Bar (높은 광출력을 갖는 Laser Diode Bar의 열응력 개선: 마이크로-홈 도입을 통한 응력 분포 변화 분석)

  • Jeong, Ji-Hun;Lee, Dong-Jin;O, Beom-Hoan
    • Korean Journal of Optics and Photonics
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    • v.32 no.5
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    • pp.230-234
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    • 2021
  • Relief of thermal stress has received great attention, to improve the beam quality and stability of high-power laser diodes. In this paper, we investigate a microtrench structure engraved around a laser-diode chip-on-submount (CoS) to relieve the thermal stress on a laser-diode bar (LD-bar), using the SolidWorks® software. First, we systematically analyze the thermal stress on the LD-bar CoS with a metal heat-sink holder, and then derive an optimal design for thermal stress relief according to the change in microtrench depth. The thermal stress of the front part of the LD-bar CoS, which is the main cause of the "smile effect", is reduced to about 1/5 of that without the microtrench structure, while maintaining the thermal resistance.