• Title/Summary/Keyword: 열기계적영향부

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A Study on Fatigue Design Automation of Plug- and Ring-type Gas-welded Joints of STS301L Taking Welded Residual Stress into Account (용접잔류응력을 고려한 STS301L 플러그 및 링 용접부의 피로설계 자동화에 관한 연구)

  • Baek, Seung-Yeb;Yun, Ki-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.9
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    • pp.1137-1143
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    • 2010
  • This paper presents a fatigue design method for plug- and ring-type gas-welded joints, which takes into account the effects of welding residual stress. To develop this method, we simulated the gas-welding process by performing nonlinear finite element analysis (FEA) To validate the FEA results, numerically calculated residual stresses in the gas welds were then compared with experimental results obtained by the hole-drilling method. To evaluate the fatigue strength of plug- and ring-type gas-welded joints influenced by welding residual stresses, the use of stress amplitude $(\sigma_a)_R$, which includes the welding residual stress in gas welds, is proposed $(\sigma_a)_R$ on the basis of a modified Goodman equation that includes the residual stress effects. Using the stress amplitude $(\sigma_a)_R$ at the hot spot point of gas weld, the relations obtained as the fatigue test results for plug and ring type gas welded joints having various dimensions and shapes were systematically rearranged to obtain the $(\sigma_a)_R-N_f$ relationship. It was found that more systematic and accurate evaluation of the fatigue strength of plug- and ring-type gas-welded joints can be achieved by using $(\sigma_a)_R$.

중수로 핵연료 Zr-4 피복관의 봉단용접 연구

  • 이정원;김수성;박철주;양명승;박현수
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05c
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    • pp.353-358
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    • 1996
  • Hot cell에서의 활용을 전제로 한 용접기술 개발을 목적으로 가용한 용접방식의 적용 타당성 및 용접부 특성에 대해 조사, 분석하였다. 적용한 용접방식은 Upset butt저항용접, GTAW, LBW이었다. 각 용접방식에 따른 기계적 시험에 있어서 공히 용접부가 아닌 피복관 파괴로 연료봉 봉단용 접부의 품질요건을 만족하였으며, 용접부 형상 및 미세경도 분석에 있어서는 열영향부가 GTAW, Upset butt저항용접, LBW의 순으로 작게 나타났다. 또, 미세조직상으로는 거의 유사한 조직의 martensitic $\alpha$'와 Widmanstatten조직이 혼합되어 있었다. 따라서 Upset butt 저항용접, GTAW, LBW 방식을 적용한 Zr-4 핵연료 피복관의 봉단용접은 가능했으며, Hot cell 적용을 고려시 LBW 용접방식이 적절하였다.

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A Study on the Mechanical Properties of Underwater Wet Arc Welds using the SM41 (선체용 압연강판에 대한 습식 수중 아크용접부의 기계적 특성에 관한 연구)

  • Kim, C.G.;Kwak, H.W.;Kim, M.N.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.48-54
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    • 2008
  • Underwater wet arc welds of rolled steel plate (SM41) where studied welding and mechanical properties macro and narrow than that of the other things. Tensile strength of UWEB obtained to 521.5 MPa and of USBL was 524.1 MPa, but the highest elongation value was 4.68 %(UWEB). Bending strength(1166.6 MPa) of USBL is the largest and of UWEB in 1047 MPa, But deflection(22.73 mm) of UWEB in large than that of USBL(22.63 mm). Impact value(144.36 $J/cm^2$) of JPUW is the largest and of UWEB(140 $J/cm^2$) come after.

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An Experimental Study on High Temperature Material Properties of Welded Joint (용접부의 고온 재료물성에 대한 실험적 연구)

  • Baek, Un-Bong;Yun, Gi-Bong;Seo, Chang-Min;Lee, Hae-Mu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.3096-3103
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    • 2000
  • High temperature material properties of a welded joint were experimentally studied. Tensile and creep properties were measured for each part of weld metal. HAZ(heat affected zone) and parent metal at 538$^{\circ}C$. HAZ metal was obtained by a simulated heat treatment. Results showed that the order of tensile strength is weld>HAZ> parent both at 24$^{\circ}C$ and at 538$^{\circ}C$. Creep resistance was also the highest for weld metal and lowest for parent metal. Creep rupture life curves were obtained and converted to Monkman-Grant relation which is useful for life assessment. Use of the data obtained in this study is discussed.

On-orbit Thermal Characteristic for Multilayered High Damping Yoke Structure Based on Superelastic Shape Memory Alloy for Passive Vibration Control of Solar Panels (태양전지판의 수동형 제진을 위한 초탄성 형상기억합금 기반 적층형 고댐핑 요크 구조의 궤도상 열적 특성 분석)

  • Min-Young Son;Jae-Hyeon Park;Bong-Geon Chae;Sung-Woo Park;Hyun-Ung Oh
    • Journal of Aerospace System Engineering
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    • v.18 no.1
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    • pp.1-10
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    • 2024
  • In a previous study, a structure of a superplastic yoke consisting of a thin FR4 layer laminated with viscoelastic tape on both sides of a shape memory alloy (SMA) was proposed to reduce residual vibration generated by a deployable solar panel during high motion of a satellite. Damping properties of viscoelastic tapes will change with temperature, which can directly affect vibration reduction performance of the yoke. To check damping performance of the yoke at different temperatures, free damping tests were performed under various temperature conditions to identify the temperature range where the damping performance was maximized. Based on above temperature test results, this paper predicts temperature of the yoke through orbital thermal analysis so that the yoke can have effective damping performance even if it is exposed to an orbital thermal environment. In addition, the thermal design method was described so that the yoke could have optimal vibration reduction performance.

A study on the optimization of manufacturing processes of double wall bellows for dual fuel engine II - Optimization of welding process - (Dual Fuel 엔진용 이중관 벨로우즈 제작 공정의 최적화에 관한 연구 II - 용접공정의 최적화 -)

  • Kim, Pyung-Su;Kim, Jong-Do;Song, Moo-Keun
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.6
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    • pp.504-509
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    • 2016
  • Production processes of double wall bellows can be roughly categorized into two steps. In the first step, inner and outer bellows are made of STS316L in austenite stainless steel due to their excellent formability and corrosion resistance. In the second step, the double wall bellows are manufactured using the welding method with both the inner and outer bellows. The microstructure and defects of each weldment are observed to ensure the reliability of bellows since weldment is a highly vulnerable part, which can crack and fracture when bellows are formed or used. In this study, optimum welding conditions were derived from the analysis of microstructure and inspection of weldment of bellows that were produced using various welding procedure. Moreover, the mechanical properties were evaluated through hardness measurement of substrate, weldment and the heat-affected zone.

Experimental investigation on the heat transfer characteristics of an oscillatory pipe flow (원관 내 왕복유동에 따른 열전달특성의 실험적 연구)

  • Park, Sang-Jin;Lee, Dae-Yeong;No, Seung-Tak
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.6
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    • pp.1959-1970
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    • 1996
  • Effects of oscillatory flow upon heat transfer characteristics have been studied experimentally for oscillating flow in a circular tube. The experimental apparatus was designed to simulate the heat exchangers of the Stirling or Vuilleumier cycle machines and the test section consists of heater and cooler. Measurements were presented of heat flux, axial wall temperature distribution, and radial temperature profile of the working fluid for several cases of oscillation frequency and swept distance ratio. The influences of two main parameters, frequency and tidal displacement of the oscillation were investigated. Then the heat transfer coefficient at the heater is obtained. The carried by the authors with a assumption of oscillatory laminar slug flow.

Study on PWHT embrittlement of weld HAZ in Cr-Mo steel (Cr-Mo 鋼 溶接熱影響部의 溶接後熱處理 脆化에 관한 硏究)

  • 임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.2
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    • pp.314-321
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    • 1987
  • Post weld heat treatment (PWHT) of weldment of the low alloy Cr-Mo steel, in general, is carried out not only to remove residual stress and hydrogen existing in weldment but to improve fracture toughness of weld heat affected zone (HAZ). There occur some problems such as toughness decrement and stress relief cracking (SRC) in the coarse grained region of weld HAZ when PWHT is practiced. Especially, embrittlement of structure directly relates to the mode of fracture and is appeared as the difference of fracture surface such as grain boundary failure. Therefore, in this paper, the effect of heating rate on PWHT embrittlement under the various kinds of stresses simulated residual stress in weld HAZ was evaluated by COD fracture toughness test and observation of fracture surface. Fracture toughness of weld HAZ decreased with increment of heating rate under no stress, but it was improved to increment of heating rate under the stress. Grain boundary failure didn't almost appear at the heating rate of 600.deg.C/hr but it appeared from being the applied stress of 294 MPa at 220.deg.C/hr and 196 MPa at 60.deg.C/hr.

Comparison on Autogenous Weldability of Stainless Steel using High Energy Heat Source (고에너지 열원에 따른 스테인리스강의 제살용접특성 비교)

  • Kim, Jong-Do;Lee, Chang-Je;Song, Moo-Keun
    • Journal of Advanced Marine Engineering and Technology
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    • v.36 no.8
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    • pp.1076-1082
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    • 2012
  • Today the welding for LNG carrier is known to be possible using arc and plasma arc welding process. But because of the lower energy density, arc welding is inevitable to multi-pass welding for thick plate and has a limit of welding speed compared to laser which is high energy density heat source. When thick plate is welded, weld defect by multi-pass welding and heat-affected zone by high heat-input were formed. Therefore one-pass welding by key-hole has been considered to work out the problems. It is possible for Laser, electron beam, plasma process to do key-hole welding. Nowadays, plasma process has been used for welding membrane of cargo tank for LNG carrier instead of arc process. Recently, many studies have examined to apply laser process to welding of membrane. In this paper, weldability, microstructure and mechanical properties of stainless steel for LNG carrier welded by fiber laser were compared to those by plasma. As a result, although the laser welding has several times faster speed, similar properties and smaller weld and heat affected zone were obtained. Consequently, this study proves the superiority of fiber laser welding for LNG carrier.

An Investigation of Stress Corrosion Cracking Characteristics of SUS 304 Stainless Steel Weldments (SUS 304鋼 熔接部 의 SCC特性 에 관한 硏究)

  • 김영식;임우조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.6
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    • pp.569-575
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    • 1984
  • The characteristics of the stress corrosion cracking of SUS 304 stainless steel weldments were studied with the speciments of the constant displacement type under the environment of 42% MgC $l_{2}$ boiled solution (143.+.-.2.deg.C). The susceptibility of initiation and propagation of the stress corrosion crack was quantitatively inspected in the weld metal, heat affected zone and heat affected zone with including the reinforcement shape, respectively. Also, those susceptibility were discussed in connection with the change of mechanical and microstructural characteristics caused by heating cycle of welding. Main results obtained are as follows: (1)Stress corrosion cracking is easiest to initiate and propagate in the heat affected zone of weldment. (2)The susceptibility of stress corrosion cracking of the weldment is largely improved by eliminating the reinforcement part of the weld bead. (3)The dominant factor of the cracking susceptibility of the heat affected zone appeared to be the phenomenon of softening and sensitizing caused by welding heat cycle. (4)Under the low loading conditions, the behavior of stress corrosion cracking of the SUS 304 steel weldment is largely influenced by the pitting phenomenon in the front region of the main crack.