• Title/Summary/Keyword: 연속 재결정법

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Machined Surface Plastic Strain in Orthogonal Cutting by Subsequent Recrystallizations Technique (연속재결정법에 의한 2차원 절삭가공면의 소성스트레인에 관한 연구)

  • Iino, Y.;Kim, T.Y.;Mun, S.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.61-66
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    • 1996
  • The subsequent recrystallizations technique, and experimental strain measurement method by use of recrystallization phenomena, has been successfully applied for the observation of machined surface plastic zones with equivalent plastic strain .epsilon. .geq. 0.5, 0.12 and 0.02 of type 304 stainless steel. The depth of the zone with .epsilon. .geq. 0.5 is very small, 10-15 .mu. m, while those with .epsilon. .geq. 0.12 are 100-200 .mu. m and 200-450 .mu. m, respectively. The depths increase with increasing depth of cut and with decreasing rake angle. The relation between the depth of the zones and the cutting paramenters is shown. The deformation state ahead of the quick-stop cut was also well visualized by the technique.

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난삭재인 SUS304 절삭가공면의 소성스트레인에 관한 연구

  • 김태영;문상돈;서재형;김성일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.04b
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    • pp.28-32
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    • 1993
  • 최근 산업의 발달에 따라 각종 기계요소들은 강도, 경량화, 정밀도와같은 측면에서 엄격한 설계기준이 요구 되고 있고, 또한 첨단기술이 적용되는 다양한 전자부품에서 초정밀 가공을 필요로하고 있어, 이러한 기계요소 들의 품질향상을 위해서는 기계가공면에 관한 연구가 필연적으로 뒷받침 되어야 한다. 기계 가공면에 관한 연구에 있어서 반드시 고려되어야 할 요소는 surface integrity로서 이는 물리적 요소들을 포함하는 가공면의 성질이나 특성을 지칭하며, 피삭재의 정밀도 영향 평가나 고응력을 받는 부품의 설계시반드시 고려되어야 할 요소이다. 본 연구에서는 연속재결정법을 기계가공면에 도입하여 SUS304가공면에 형성된 소성스트레인을 평 가함과 동시에 이것의 신뢰도를 바탕으로기계가공면에 생성된 소성스트레인과 절삭조건과의 관계를 규명하고자 한다.

A Study on Plastic Strain after Orthogonal Machining using Finite Element Analysis (유한요소법을 이용한 2차원 절삭가공면의 소성스트레인에 관한 연구)

  • 김기환;문상돈;신형곤;김태영
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.988-991
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    • 2001
  • Plastically deformed layer influences the mechanical property of the mechanical element such as creep hardening, microscopical crack and stress corrosion destruction. Therefore, the property so called the surface integrity has to be considered, and the machined surface including plastic deformation, distribution of stress has to be conducted quantitatively. This paper explains the orthogonal cutting, and made an orthogonal cutting model using the finite element method, then analyzed cutting power, plastic deformation of workpiece. It introduces the developed subsequent recrystallizations technique for measurement of the plastic strain of machined surface, and verified the technique.

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A Study on Plastic Strain after Orthogonal Machining using Finite Element Analysis (유한요소법을 이용한 절삭가공면의 소성스트레인에 관한 연구)

  • Shin, Hyung-Gon;Kim, Tae-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.69-75
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    • 2003
  • Plastically deformed layer influences the mechanical property of the mechanical element such as creep hardening, microscopical crack and stress corrosion destruction. Therefore, the property so called the surface integrity has to be considered, and the machined surface including plastic deformation, distribution of stress has to be conducted quantitatively. This paper explains the orthogonal cutting, and made an orthogonal cutting model using the finite element method, then analyzed cutting power, plastic deformation of workpiece. It introduces the developed subsequent recrystallizations technique for measurement of the plastic strain of machined surface, and verified the technique.

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A New Technique Development for Measuring Plastic Strain of Precision Machined Surface (정밀가공면의 소성스트레인 측정을 위한 새로운 기법의 개발)

  • 김태영;반야풍;문상돈
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.4
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    • pp.141-147
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    • 1998
  • A plastically deformed layer in the precision machined surface affects in various forms the physical properties of machined components such as the fatigue strength, the dimensional instability, microcracks and the stress corrosion cracking. These physical properties, so called surface integrity, are very important for designing highly stressed and critically loaded components. Typical plastic strains in the precision machined surface are very difficult to measure, since they are located within a very short distance from the surface and they change very rapidly. A new way is suggested to determine the residual strain in plastically deformed materials by analyzing the plastically deformed layer after a subsequent recrystallization process. This investigation is to explore a new technique for measuring plastic strain in machining applications, and in particular, to and the effect of cutting parameters(rake angle, depth of cut, specific cutting energy), on the plastic strains and strain energy.

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A Study on Plastic Strain Distribution of Machined Surface (기계가공면의 소성스트레인 분포에 관한 연구)

  • ;飯野 豊
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.111-117
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    • 2000
  • The plastically deformed layer in a machined surface must be considered in precision machining process. Therefore the analysis of the machined surface, including the plastic deformation and strain distribution should be carried out quantitatively. The subsequent recrystallization technique was presented for analysis of the plastically deformed layer in the machined surface, and the technique was successfully applied to determine the plastic strain in the machined surface. This investigation is to evaluate the plastic strain in the distance 0.1mm from the machined surface, and in particular, to find the effect of shear angle, shear strain, cutting energy etc. on the plastic strain.

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