• Title/Summary/Keyword: 연속생산공정

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Study of Stabilization Process of PAN Precursor and its Characteristics Change by Plasma Treatment (플라즈마 처리 방법을 이용한 PAN 전구체 특성 변화 연구)

  • Kang, Hyo-Kyoung;Kim, Jung-Yeon;Kim, Hak-Yong;Choi, Yeong-Og
    • Composites Research
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    • v.34 no.1
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    • pp.23-29
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    • 2021
  • Commercialized carbon fiber obtained from polyacrylonitrile(PAN) precursor is subjected to oxidation stabilization at 180 to 300℃ in air atmosphere and carbonization process at 1600℃ or lower in inert gas atmosphere. Both of these processes use a lot of time and high energy, but are essential and important for producing high-performance carbon fibers. Therefore, in recent years, an alternative stabilization technology by being assisted with various other energy sources such as plasma, electron beam and microwave which can shorten the process time and lower energy consumption has been studied. In this study, the PAN precursor was stabilized by using plasma treatment and heat treatment continuously. The morphology, structural changes, thermal and physical properties were analyzed using Field emission scanning electron microscopy(FE-SEM), X-ray diffraction(XRD), Fourier transform infrared(FT-IR), Thermogravimetric analysis(TGA) and Favimat.

Development of Recycled Aggregate Producing Circuit Using Autogenous mill (Autogenous mill을 이용(利用)한 순환골재(順換骨材) 생산(生産) 공정(工程) 개발(開發))

  • Kim, Kwan-Ho;Lee, Duck-Jae;Cho, Hee-Chan;Ahn, Ji-Whan
    • Resources Recycling
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    • v.16 no.5
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    • pp.25-30
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    • 2007
  • In Korea, reutilization of construction waste is gaining attention as construction waste generated increases continuously. Currently, the concrete waste is simply crushed and used as a low value application such as paving, back filling, etc. To meet the demand of aggregate for construction and the resource efficiently, production of high quality recycled aggregate is necessary. Therefore, in this study, a better process for production of high quality recycled aggregate was developed using combination of heat pretreatment and autogenous milling. Test results showed that the recycled aggregate has a density of $2.5\;g/cm^3$ and a water absorption ratio of 3.0%, which meet the specification of the first class of KS F 2573. Currently, a pilot scale autogenous mill is being constructed and tests will be further conducted to develop a commerce-scale process.

Design of Conveyor Structure for Integrated Post-Process in Multi-Injection Molding Machine Environments (다중 사출설비 환경에서 후가공 공정의 통합운영을 위한 컨베이어 구조 설계에 관한 연구)

  • Kim, Ki Bum
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.5
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    • pp.22-27
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    • 2020
  • In this paper, we study the methodology to improve productivity and transportation efficiency simultaneously in the manufacturing environment of injection plants which has multiple injection machines arranged in parallel. In general, the post-processes such as finishing are continuously arranged in the injection machine located in the lower level of the injection plants, and one or two workers in charge of post-processing are always arranged. Therefore injection plants have low productivity due to post-processing and the front of the injection machine is very crowded due to various logistics flows. In this paper, we propose the designing methodology of conveyor structure for integrating the post-processes arranged at each injection machine and transporting the injection products to the integrated post-process automatically. Specifically, we propose the models for computing the number of conveyor units into the integrated processes, and for finding the optimal combinations to connect each machines and the conveyors. The proposed model is for the total productivity improvement, which are productivity and transportation efficiency. By applying the proposed model to companies that produce injection parts used for the home appliances, we verify the applicability and the effect of improving productivity and transportation efficiency, which more than 40%.

Productivity Analysis and Improvement of the System Form Construction in the Apartment Housing Project (공동주택 SYSTEM FORM 공사의 생산성 분석 및 향상방안 제안)

  • Kim Do-Hyeong;Kim Kyung-Rai
    • Korean Journal of Construction Engineering and Management
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    • v.2 no.3 s.7
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    • pp.101-109
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    • 2001
  • Application of system form is very effective to continuous horizontal or vertical walls of the apartment housing. Though the system forms that are used in the construction field have the advantage of concrete quality improvement and increasing number of usages, there are some problems in reaching early planning scheduling goal due to schedule delay and low productivity. This study is initiated to solve the problem and suggest some improvements searching for reasons that diminish the productivity. A case study was done in apartment construction field where system form was used and the productivity is analyzed by work sampling. Finally, productivity improvements for assembly of the form, internal form and external form are suggested, respectively.

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Process analytical technology (PAT): new paradigm for the state-of-the-art analytical technology (공정분석기술: 첨단 분석기술의 새로운 패러다임)

  • Kim, Jong-Yun;Park, Yong Joon;Yeon, Jei-Won;Woo, Young-Ah;Kim, Hyo-Jin;Song, Kyuseok
    • Analytical Science and Technology
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    • v.21 no.5
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    • pp.345-363
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    • 2008
  • Process analytics has been already widely utilized in a large-scale continuous production line such as petroleum industries for several decades. Although the process analytics has a long history, a concept of "Process Analytical Technology (PAT)" has been rapidly adopted as a new paradigm for the process monitoring in the production process of various industries. In this review, current status and recent developments of PAT in various research bodies have been introduced, including the introduction of various types of analytical instruments, chemometrics tools, and perspectives and future applications of PAT as well as the fundamentals on PAT such as terminology and its historical background.

Fabrication of flexible printed circuit board(FPCB) using metal-micro-pattern(MMP) technique (연성인쇄회로기판(FPCB)대체 금속미세회로(MMP) 제조기술)

  • Kim, Man;Choe, Seung-Hoe;Lee, Sang-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.103.1-103.1
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    • 2018
  • 기존의 연성인쇄회로기판(FPCB)은 top down방식에 의한 에칭기술이 일반화되어 있으나, 고가의 장비를 사용한 제조방식과 복잡한 공정으로 인하여 품질수준은 높은 편이나 제조단가가 매우 비싼 편이다. 기존의 값비싼 top down방식을 대체하여 저렴한 가격으로 FPCB를 대체하려는 기술들이 지속적으로 연구되고 있다. 그중에서 가장 기술개발이 활발한 분야가 인쇄(잉크젯 혹은 레이저)방식이지만 아직 인쇄노즐의 크기와 잉크의 전도도에 한계가 있어 사용에 많은 제약이 있다. 그러나 금속미세회로(MMP)기술은 도금방식에 의한 bottom up기술로 회로의 정밀도와 전도도가 높으면서 연속제조방식에 의한 대량생산이 가능하므로 저렴하게 생산할 수 있어, 기존의 FPCB제조공정을 대체할 기술로 각광받고 있다.

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Sulfate Modulation for Hydrogen Production by Chlamydomonas reinhardtii in Continuous Culture (Chlamydomonas reinhardtii 연속 배양에서 수소생산을 위안 황 조절)

  • Kim, Jun-Pyo;Park, Tai-Hyun;Kim, Mi-Sun;Sim, Sang-Jun
    • KSBB Journal
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    • v.20 no.6
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    • pp.453-457
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    • 2005
  • We investigated the effect of sulfate re-addition on hydrogen production under sulfur-deprived condition. When the final concentration of sulfate to cell suspensions($0{\sim}120{\mu}M$) was increased, chlorophyll concentration, culture density, and total amount of $H_2$ produced, increased up to an optimal concentration of $30{\mu}M\;MgSO_4$. Maximum hydrogen volume was 236 mL $H_2/L$ culture at $30{\mu}M\;MgSO_4$. However, the addition of excess sulfate(above $MgSO_4\;60{\mu}M$) delayed the start of hydrogen production and the induction of hydrogenase. Accordingly, the final yield of hydrogen production was reduced. Using these results, we attempted the continuous and sustained hydrogen production by sulfate re-addition($30{\mu}M\;MgSO_4$) using a single C. reinhardtii culture for up to 4 cycles. In total, hydrogen production volume was 625 mL $H_2/L$ culture.

Design of Tension Control System in a Textile Process based on Microprocessor (마이크로프로세서를 기반으로 한 섬유공정에서의 장력제어 시스템 설계)

  • Yeo, Hee-Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.8 no.6
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    • pp.1381-1387
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    • 2007
  • Up to now, various continuous-processing systems are used in many industrial applications such as textile machines, paper-making machines, printing machines, and so on. In these applications, the tension forced on the products in the control volume can be changed according to the velocity difference between the feeding roll and the delivery roll. Specially, the tension variation generated by the velocity difference, or the inertial effect can decreases the quality of the products in the textile process. In this paper, the tension control problem in a circular knitting machine system is treated to cope with these problems. Firstly, the tension relationship in the winding mechanism of general continuous-processing systems is modeled. Next, to effectively drive the feeding and delivery rolls in the circular knitting machine system, a new tension control method is presented by considering the inertia compensation and the velocity difference between the feeding roll and the delivery roll. Through the experimental works, it is shown that the proposed tension control method can be used to improve the performance of tension control in the control volume of the given circular knitting machine system.

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Entrainer-Enhanced Semi-Batch Reactive Distillation for Synthesis of Butyl Acetate (부틸 아세테이트 합성을 위한 공비첨가제 사용 반회분식 반응증류)

  • Yang, Jeongin;Jeon, Hyeongcheol;Han, Myungwan
    • Korean Chemical Engineering Research
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    • v.55 no.3
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    • pp.341-352
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    • 2017
  • Butyl acetate is produced from acetic acid and butanol via an esterification reaction in a reactive distillation column. Entrainer can be used for efficient removal of produced water from the reaction region, leading to significant improvement of the column performance. Batch reactive distillation has clear advantages over continuous one in terms of flexibility and adaptability in a small plant. We studied batch and semi-batch reactive distillation processes through process simulation and pilot-scale experiments. We investigated process configuration and type of entrainer for improvement of the column performance and suggested a novel cyclic operation strategy using the semi-batch reactive distillation column. The cyclic strategy was shown to give relatively high production rate and stable operation.

Design and Implementation of a Real-Time Product Defect Detection System based on Artificial Intelligence in the Press Process (프레스 공정에서 인공지능기반 실시간 제품 불량탐지 시스템 설계 및 구현)

  • Kim, Dong-Hyun;Lee, Jae-Min;Kim, Jong-Deok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.25 no.9
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    • pp.1144-1151
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    • 2021
  • The pressing process is a compression process in which a product is made by applying force to a heated or unheated material to transform it into the desired shape. Due to the characteristics of press equipment that produces products through continuous compression for a short time, product defects occur continuously, and systems for solving these problems are being developed using various technologies. This paper proposes a real-time defect detection system based on an artificial intelligence algorithm that detects defects. By attaching various sensors to the press device, the relationship between equipment status and defects is defined and collected based on a big data platform. By developing an artificial intelligence algorithm based on the collected data and implementing the developed algorithm using an embedded board, we will show the practicality of the system by applying it to the actual field.