• Title/Summary/Keyword: 연속생산공정

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Research on the Airflow and Air Entrainment on Roll-to-Roll System (연속 생산 공정상의 유동장 계측 및 공기유입에 관한 연구)

  • Kim, Sung-Kyun;Park, Joon-Hyung;Liem, Huynh Quang
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2718-2722
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    • 2008
  • The Roll-to-Roll system including continuous flexible thin materials and roller has its wide range of applications especially in the electronic printing industry. The industry is growing rapidly and the printing speed is also improving. However, the printing machine based on web and roller system has it own problem. As the web speed increases, the failure to wet the surface may occur and the air entrains between the liquid and the paper web. Air bubbles may remain attached to the paper web causing defects on product surface. With the development of image processing technique, the air airflow around the web and rolls can be visualized and calculated by PIV method. In our experiment, the simple web and rolls system is used to R2R simulator. The flow field is studied at various web speeds and positions. The result shows that the flow field has complicated structure with turbulent characteristic and the main trend of flow is obtained by taking time average of flow field.

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The Development of Serum-Free Media for the Betrovirus Production and Using It in Continuous Production (유전자 재조합된 레트로바이러스의 생산을 위한 무혈청 배지의 개발과 레트로바이러스의 연속 생산공정 개발)

  • 안지수;조수형;김병기
    • KSBB Journal
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    • v.16 no.3
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    • pp.274-280
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    • 2001
  • A serum-free media for CRIP/MFG-LacZ retrovirus production was developed and applied to continuous packed-bed culture system. The serum-free media developed by fractional factorial design contains indulin ($10\mug/mL$), transferrin ($5\mug/mL$), BSA (4 mg/mL), EGF (25 ng/mL), and linoleic acid ($10\mug/mL$). Operation of continuous packed-bed reactor using Fibra-cel enabled the packging cell to stably maintain retrovirus titer for about 1 week. The optimal operation conditions for dilution rate and temperature were 0.67(h(sup)-1) and $32^{circ}C$, respectively. Using this media, the retrovirus titer(cfu/mL) in the packed continuous culture was about 50% that of continuous culture with serum containing DMEM media.

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Production of Sorbitol Using Dried and Immobilized Zymomonas mobilis (건조 고정화 Zymomonas mobilis에 의한 sorbitol 생산)

  • 박철진;장기효전억한
    • KSBB Journal
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    • v.7 no.2
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    • pp.144-148
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    • 1992
  • The purpose of this study is to develop a continuous process for sorbitol production using dried Zymomonas mobilis immobilized in K-carrageenan. The methods of glularaldehyde cross-linking of enzymes in CTAB (celyltrimetylammoniumbromide) treated cells immobilized in K-carrageenan showed stability for the production of sorbitol for 30 days of operation. K-carrageenan beads entrapping permeabilized cells were dried to Improve bead rigidity and storage stability. A semi-batch process with dry beads was carried out and only a small loss of enzyme activity (less than 8%) was observed during 72h. The value of Vmax for the dry K-carrageenan beads was found to be one half or that for free cells. It was shown that the productivities of the continuous process with wet K-carrageenan beads and dry beads at a dilution rate 0.1h-1 were 3.4g/L-h and 2.88h/L-h, respectively.

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Deduction of Optimum Factors for Hydrogen Production from Organic Resources using a Continuous Reaction Process (연속반응공정을 이용한 유기성자원으로부터 수소생산을 위한 최적인자도출에 관한 연구)

  • Kim, Choong Gon;Shin, Hyun Gon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.19 no.2
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    • pp.22-27
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    • 2011
  • This study was performed to find out the optimum condition for hydrogen production by changing mixture ratio from 3:7(food waste water : swine wastewater) without pre-treatment of food wastewater and swine wastewater using a continuous reaction process. It was confirmed that hydrogen generation according to pH is the highest in a condition of pH 5.5, and that the optimum pH for hydrogen production in case of mixing food wastewater with swine wastewater is 5.5 through this. Hydrogen generation according to HRT showed high hydrogen generation rate in case of 4 days rather than 3 days, and this involves largely in vitality of hydrogen producing bacteria according to variation of the HRT value, so it is judged that HRT also acts as an important factor to hydrogen producing bacteria. The organic removal efficiency recorded a removal efficiency of maximum TS 52%, VS 71%, TSS 83% and VSS 89% at the 6th day of operation, and it was confirmed that organic removal efficiency is possible even through an hydrogen production process.

Study of electrical and optical characteristics of ITO films grown on PET substrate by pilot scale roll to roll sputtering system

  • Kim, Cheol-Hwan;Kim, Seong-Hyeon;Lee, Sang-Jin;Lee, Jae-Heung
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.181.1-181.1
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    • 2016
  • 플렉서블 디스플레이 및 태양전지가 지향하고 있는 저가, 고속의 대량 생산을 위해서는 필름을 기반으로 하는 연속 공정에 의한 대량의 ITO 박막의 증착이 필수적이다. 이로 인해 롤투롤(roll-to-roll) 스퍼터링법을 이용한 ITO 박막의 연속 증착 공정이 차세대 플렉서블 디스플레이 및 태양전지의 대량 생산을 위한 해결책으로 각광받고 있다. 그러나 대부분의 폴리머 필름의 경우 증착 시 발생되는 열 또는 플라즈마에 의해 방출되는 수분과 유기 솔벤트 같은 오염 물질들에 의한 ITO 박막의 특성 저하와, 낮은 열적 안정성을 가지는 기판 특성상 고온(>$200^{\circ}C$)에서 증착이나 후 열처리를 할 수가 없기 때문에, 낮은 저항과 높은 광투과도 특성을 가지는 ITO 필름을 제작하기 위한 공정 최적화가 필요하다. 따라서, 본 연구에서는 롤투롤 스터링법으로 PET 필름 위에 Sn함량이 각각 3, 5, 7.5 10% 도핑된 ITO 타겟을 사용하여 ITO 박막을 증착 하였고, 전기적 광학적 특성을 조사하여 롤투롤 스퍼터링법으로 우수한 전기 전도도와 광투과도 특성을 가지는 ITO/PET 필름의 증착 조건을 최적화 하였다. 또한, ITO 증착 시 필름에서 발생하는 수분에 의한 ITO 박막의 특성 저하 현상에 대하여 조사하였다.

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용탕직접압연된 Al-Mg-Mn 합금판재의 기계적 특성

  • Kim, Hyeong-Uk;Kim, Min-Gyun;Im, Cha-Yong;Gang, Seok-Bong
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.43.2-43.2
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    • 2009
  • Al-Mg 알루미늄 합금은 강도가 높고 성형성이 우수하여 수송기기 경량화용 소재로서 사용량이 증가하고 있다. 특히고강도 특성을 보이는 Al-Mg-Mn합금은 자동차, 선박및 철도차량등의 형재 및 판재로 그 사용량이 증가하고 있다. 또한 결정립을 미세화 시킨 Al-Mg-Mn합금판재의 경우에는 온간성형으로 복잡한 형상의 판재부품제조에 사용되고 있다. 연속주조공정인 Twin roll strip casting(TRC)은용탕으로부터 직접 판재를 생산할 수 있는 공정으로 주로 순알루미늄계열의 판재 생산에 사용되고 있으나 최근에는 고강도 판재의 저비용 생산을 위하여 고합금계 판재에 적용하는 연구가 수행되고 있다. 합금량이 높은 고강도Al-Mg계 합금의 TRC 주조시 고액공존구간이 커서 더욱 정밀한 공정제어가 필요하다. 또한 기존의 슬라브주조방식보다 높은 냉각속도로 주조가 가능하기 때문에 결정립 및 정출상의 미세화공정으로 응용되기도한다. 본 연구에서는 TRC공정을 기초로 주조시 열간 압연의효과를 동시에 부여하는 용탕직접압연공정을 개발하였으며 상용 고강도 알루미늄 합금인 5083합금 판재를제조하였다. 또한 기존 Al-Mg 합금에 Mn을 첨가하여 용탕직접압연함으로서 정출상의 크기 및 밀도를 제어하여 강도가 우수한 Al-Mg-Mn 합금판재를 제조하는 기술을 개발하였다. 용탕직접압연된 Al-Mg-Mn계 합금의 경우에 주조시 높은 냉각속도로 인하여 결정립이 미세하고 Al6Mn과 같은 미세한 정출상이 다량 형성되었으며, 최종압연 및 열처리에 의하여 높은 강도를 갖는 고강도 알루미늄 합금 판재의 제조가 가능하였다.

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Propionibacterium acidipropionici를 이용한 유기산의 대량생산공정과 선별적 농축에 관한 연구

  • Kim, Dae-Sik;Choe, Cheol-Ho;Lee, Yeong-Mu;Lee, Ui-Sang
    • 한국생물공학회:학술대회논문집
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    • 2000.11a
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    • pp.237-240
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    • 2000
  • Organic acids which were produced from biomass wastes streams by cell-recycle fermentation using Propionibacterium acidipropionici ATCC 4965 were extracted by Membrane Contactor using TOA/MIBK system. Maximum productivity was 3.32g organic acid/L/hr at the dilution rate of 0.2/hr in the results of continuous fermentation. The diluted organic acids in the fermenter were selectively separated by Membrane Contactor extraction using 30%(w/w) trioctylamine(TOA) dissolved in methylisobutylketone(MIBK). The flow rate of aqueous phase is 200ml/min and that of extraction phase is 100ml/min. The degree of Acetic acid and Propionic acid extraction from fermentation broth was reached 56.25%, 72.41% respectively.

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Biological Hydrogen Production from Mixed Waste in a Polyurethane Foam-sequencing Batch Reactor (혼합폐기물 및 폴리우레탄 담체를 충전한 연속회분식공정을 이용한 생물학적 수소생산)

  • Lee, Jung-Yeol;Wee, Daehyun;Cho, Kyung-Suk
    • Microbiology and Biotechnology Letters
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    • v.42 no.3
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    • pp.307-311
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    • 2014
  • This study investigated the effects of polyurethane foam on continuous hydrogen production from mixed wastes. Molasses was co-fermented with non-pretreated sewage sludge in a sequencing batch reactor. The results indicated that the addition of polyurethane foams as a microbial carrier in the reactor mitigated biomass loss at HRT 12 h, while most of the biomass was washed out during the operation period with no carrier. There was a stable hydrogen production rate of $0.4L-H_2/l/d$ in the carrier-sequencing batch reactor. Suspended biomass in the carrier-reactor indicated it possessed the highest specific hydrogen production rate ($241{\pm}4ml-H_2/g\;VSS/d$) when compared to that of biomass on the surface ($133{\pm}10ml-H_2/g\;VSS/d$) or inner carrier ($95{\pm}14ml-H_2/g\;VSS/d$).

Real-Time Scheduling System Re-Construction for Automated Manufacturing in a Korean 300mm Wafer Fab (반도체 자동화 생산을 위한 실시간 일정계획 시스템 재 구축에 관한 연구 : 300mm 반도체 제조라인 적용 사례)

  • Choi, Seong-Woo;Lee, Jung-Seung
    • Journal of Intelligence and Information Systems
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    • v.15 no.4
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    • pp.213-224
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    • 2009
  • This paper describes a real-time scheduling system re-construction project for automated manufacturing at a 300mm wafer fab of Korean semiconductor manufacturing company. During executing this project, for each main operation such as clean, diffusion, deposition, photolithography, and metallization, each adopted scheduling algorithm was developed, and then those were implemented in a real-time scheduling system. In this paper, we focus on the scheduling algorithms and real-time scheduling system for clean and diffusion operations, that is, a serial-process block with the constraint of limited queue time and batch processors. After this project was completed, the automated manufacturing utilizations of clean and diffusion operations became around 91% and 83% respectively, which were about 50% and 10% at the beginning of this project. The automated manufacturing system reduces direct operating costs, increased throughput on the equipments, and suggests continuous and uninterrupted processings.

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Production of Reuterin by Batch and Continuous Reactor and Antimicrobial Characteristics of Reuterin (회분식과 연속식에 의한 루테린 생산 및 루테린의 항균 특성)

  • Yum, Eun-Mi;Kim, Ji-Yeun;Shin, Hyun-Kyung;Ji, Geun-Eog
    • Korean Journal of Food Science and Technology
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    • v.36 no.1
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    • pp.111-115
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    • 2004
  • Reuterin production efficiency of Lactobacillus reuteri, which converts glycerol into reuterin (antimicrobial substance) under anaerobic condition, was examined. When compared at $32,\;37,\;and\;42^{\circ}C$, production rate and total amount produced increased with increasing incubation temperature. Reuterin production terminated earlier at $42^{\circ}C$ than at $32\;and\;37^{\circ}C$. Presence of various amino acids in the reaction mixture generally decreased reuterin production, whereas proline did not inhibit reuterin production. A continuous-type reactor in which glycerol was passed through the chamber containing L. reuteri cells produced greater amount of reuterin than when batch-type process was used.