• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2008.05a
• /
• pp.387-390
• /
• 2008

Electromagnetic forming (EMF) technology, which is one of the high speed forming methods, has been used for the forming process in various industry fields. Numerical approach by finite element simulation of the EMF process is presented in this study. The implicit code is used to obtain the numerical model of the time-varying currents that are discharged through the coil in order to obtain the transient magnetic forces. In addition, the body forces generated in the workpiece are used as the loading condition to analyze deformation of thin sheet metal workpiece using explicit code. Numerical approach for a dimpled shape by EMF process is carried out and the simulated results of the dimpled shape by EMF are reviewed in view of the deformed shape and formability evaluation.

• Transactions of Materials Processing
• /
• v.13 no.5
• /
• pp.415-421
• /
• 2004

The effect of transformation temperature on microstructural features and their effects on ductility in 0.55%C steels were investigated, compared with in 0.82%C eutectoid steel. The samples were austenitized at 100$0^{\circ}C$ for 30min. followed by quenching in a salt bath in the temperature range of 500 ~ $620^{\circ}C$. It was found that reduction of area(RA) increased with increasing transformation temperature and then, decreased after reaching its maximum value in steels containing pro-eutectoid ferrite less than 6%. The thickness of lamellar cementite was found to be the main factor controlling RA. Additionally, the presence of cementite thickness for the maximum ductility in all the tested steels was observed as about 0.015${\mu}{\textrm}{m}$ for tested steels.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.3
• /
• pp.94-101
• /
• 1996

This paper presents an investigation of the ability of the scheme to simultaneously accomplish both prediction of fracture initiation and analysis of deformation in cold forged products. The Cockcroft-Latham criterion which is successfully applied to a variety of loading situations is used in the present investigation to estimate if and where surface and internal fracture occur during the deformation process. The numerical predictions and experimental results of two types of fundamental cold metal forming process taken into account are compared. Finite element simulation combined with fracture criterion has successfully predicted the site of surface or internal fracture initiation and corresponding to level of deformation observed experimentally.

• Proceedings of the Korean Society of Dyers and Finishers Conference
• /
• 2011.03a
• /
• pp.97-97
• /
• 2011

현대사회에서 화재에 의한 물적 피해는 물론 인적피해가 현저하게 증가하고 있으며 희생자의 사망원인이 종래에는 화재시 발생한 열에 의한 화상을 중심으로 하는 소사였지만, 최근에는 화염보다 독성가스로 인하여 사망하는 경우가 많아졌고, 희생자는 거의 화상을 확인할 수 없거나 화상자이더라도 혈액 중에서 일산화탄소를 중심으로 한 유독가스가 확인되기 때문에 이들 유독가스의 흡입으로 인하여 행동불능상태 이후 열의 영향으로 사망한 것으로 추정되는 사례가 증가하는 추세이다. 따라서 대규모 건축물에 있어서는 화재발생시 유독가스가 건물 전체로 연소 확대되는 것을 방지하기 위하여 넓은 면적을 일정한 면적으로 구획하거나 계단실 등과 다른 부분 또는 층별 등으로 구획하고 있으며, 국내의 방화구획은 크게 다른 층으로 화재전파를 막기 위한 층간 방화구획, 연소면적을 제한하기 위한 면적별 방화구획, 다른 용도로 인한 화재 위험성 감소를 위해 용도별 방화구획으로 3가지를 법에서 채택하고 있다. 방화구획은 방화문 또는 자동방화셔터를 이용하거나, 내부구조의 바닥, 벽, 각종 방화문으로 구획할 것을 정하고 있다.(피난방화규칙 제14조) 본 연구에서는 철제방화셔터 대체용으로 직물방화셔터용의 실리카 소재를 이용하여 제직한 직물에 내열/차연 기능성 코팅의 공정 조건을 변화하여 최종 방화시험을 거치기 전 내열성 테스트중 하나인 불꽃열 통과량 실험을 실행하여 방화 직물의 내열성을 비교 분석하였다. 이러한 결과를 토대로 본 연구는 고내열/차연성 방화 제품 기술을 개발하는데 필요한 연구를 수행하는데 목적이 있다.

• Journal of the Korean Society for Precision Engineering
• /
• v.33 no.1
• /
• pp.11-16
• /
• 2016

Lithography techniques are generally used to manufacture nano-patterns on silicon, however, it is difficult to make a V-shaped pattern using these techniques. Although silicon is a brittle material, it can be treated as a ductile material if mechanically machined at extremely low force scale. The manufacturing technique of nano-patterns on single crystal silicon using a mechanical method was developed in this study. First, the linear pattern was machined on the silicon with increasing thrust force. Then, the correlation between measured cutting force and machined pattern was analyzed. Based on the analysis, the critical thrust force was quantitatively determined, and then the silicon was machined at a force lower than the critical thrust force. The machined pattern was observed using SEM and AFM to check for the occurrence of brittle fractures. Finally, the sharp V-shaped nano-pattern was manufactured on the single crystal silicon.

• Laser Solutions
• /
• v.11 no.4
• /
• pp.29-34
• /
• 2008

Ultraviolet laser micromachining has increasingly been applied to the electronics industry where precision machining of high-density, multi-layer, and multi material components is in a strong demand. Due to the ever-decreasing size of electronic products such as cellular phones, MP3 players, digital cameras, etc., flexible printed circuit board (FPCB), multi-layered with polymers and metals, tends to be thicker. In present, multi-layered FPCBs are being mechanically cut with a punching die. The mechanical cutting of FPCBs causes such defects as burr on layer edges, cracks in terminals, delamination and chipping of layers. In this study, the laser cutting mechanism of FPCB was examined to solve problems related to surface debris and short-circuiting that can be caused by the photo-thermal effect. The laser cutting of PI and FCCL, which are base materials of FPCB, was carried out using a pico-second laser(355nm, 532nm) and nano-second UV laser with adjusting variables such as the average/peak power, scanning speed, cycles, gas and materials. Points which special attention should be paid are that a fast scanning speed, low repetition rate and high peak power are required for precision machining.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2005.05a
• /
• pp.163-166
• /
• 2005

A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. The hub-hole expansion process is different from conventional forming processes or hole flanging processes from the view-point of its deformation mode and forming of a thick plate. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed fur finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio is compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

• Proceedings of the Korean Society for Technology of Plasticity Conference
• /
• 2006.05a
• /
• pp.359-362
• /
• 2006

In this paper, hole expanding tests are carried out in order to identify the effect of the hole process condition on the hole expanding ratio. Specimens with two different hole conditions are prepared: one is produced with punching process; and the other is reamed after punching to get smoother hole surface. The experimental results show that the facture mechanism and the hole expanding ratio are quite different with respect to the hole condition. The hole expanding ratio of a punched specimen is much smaller than that of a reamed one due to the difference of surface roughness and internal defects. For the thorough investigation of those effects, tensile tests of a specimen with a hole are performed. The fracture strain is obtained with different hole conditions and a finite element analysis of the hole flanging process carried out. The experimental results are confirmed and reevaluated by finite element analysis of the hole flanging process with ductile fracture criterion proposed.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.19 no.1
• /
• pp.100-107
• /
• 2020

As demand for high value-added products with hard materials increases, the line center is used for producing high value-added products in many industries such as aerospace, automobile fields. The line center is a key device for smart factory automation that can improve the production efficiency and the productivity. Therefore, the development of a mill-turn line center is necessary to produce high value-added products with complex shapes flexibly. In the mill-turn process, a milling process and a turning process are combined. In particular, the turning process needs to increase the rigidity of the spindle. The purpose of this study is to analyze the thermal-structural stability through thermo-structural coupled analysis for a mill-turn spindle with a curvic coupling. The maximum temperature and thermal stability of the spindle were analyzed by thermal distribution. In addition, the thermal deformation and thermal-structural stability of the spindle were analyzed through thermo-structural coupled analysis.

• Journal of the Korean Society for Precision Engineering
• /
• v.27 no.3
• /
• pp.9-17
• /
• 2010

The FPCB is used for electronic products such as LCD display. The process of manufacturing FPCB includes a cutting process, in which each single FPCB is cut and separated from the panel where a series of FPCBs are arrayed. The most-widely used cutting method is the mechanical punching, which has the problem of creating burrs and cracks. In this paper, the cutting characteristics of the FPCB have been experimented using Nd:YAG DPSS UV laser as a way of solving this problem. To maximize the industrial application of this laser cutting process, test samples of the multilayered FPCB have been chosen as it is actually needed in industry. The cutting area of the FPCB has four different types of layer structure. First, to cut the test sample, the threshold laser cut-off fluence has been found. Various combinations of laser and process parameters have been made to supply the acquired laser cut-off fluence. The cutting characteristics in terms of the variation of the parameters are analyzed. The laser and process parameters are optimized, in order to maximize the cutting speed and to reach the best quality of the cutting area. The laser system for the process automation has been also developed.