• Title/Summary/Keyword: 연삭휠

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최근 연삭기술의 발전 동향

  • 이종찬
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.10 no.1
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    • pp.11-11
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    • 2001
  • 최근의 기계가공품의 고정밀화 추세에 따라 연삭가동 기술도 빠르게 발전하고 있다. 절삭가공기계들이 고속화, 고정밀화 되어가면서 과거의 연삭가공을 대체하는 경우도 많이 발생하고 있으나 한편으로는 제품의 고정밀화 요구에 따라 연삭가공의 수요가 늘어나고 있으며 높은 생산성과 고정밀, 고품위 연삭표면을 동시에 요구하고 있다. 본 고에서는 최근 연삭기술 발전동향을 연삭기, 연삭휠, 연삭기술로 구분하여 살펴보고자 한다.

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Grinding Steel and Iron Materials with Cu-Sn-co Bonded CBN Grinding Wheels (Cu-Sn-Co본드 CBN휠에 의한 철강재료 연삭)

  • Choe, Seong-Guk;Choe, Jeong-Cheol
    • Korean Journal of Materials Research
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    • v.5 no.4
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    • pp.490-500
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    • 1995
  • 다이아몬드와는 달리 CBN은 철족 재료 연삭시 화학적 마모가 거의 없다. 이러한 장점으로 인해 CBN휠이 철강 재료 연삭에 널리 사용되고 잇는 것이다. 그러나 CBN 휠의 성능은 CBN을 붙잡고 있는 결합제에 크게 의존한다. 오늘날 널리 사용되는 결합제인 주석 청동 합금은 내마모성에 한계가 있다. 주석 청동 합금의 내마모성을 증대시키기 위해 Co를 첨가하였다. 이러한 기지합금에 젖음성을 향사시키기위해 Co코팅 CBN을 사용하였다. 기지합금에 20%co를 첨가한 것이 입계에서 연속적인 $\delta$상생성, 취성 증가에 따라 자생작용이 활발하였다. 가장 높은 연삭비를 나타낸 것은 Cu-15wt%Sn, cu-33wt%Sn, co를 40:40:20으로 제작한 휠이었다.

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Mechanics of the Grinding by Hemispheric Type Electroplated CBN Wheel (반구형 전착 CBN 휠에 의한 연삭가공의 연삭력 해석)

  • Seo, Young-Il;Choi, Hwan;Lee, Jong-Chan;Jung, Sun-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.153-158
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    • 1998
  • In this paper, a theoretical analysis is presented on the mechanics of the grinding by hemispheric type electroplated CBN wheel. The grinding forces acting on a single grain were calculated from its geometry by assuming the abrasive grain is spherical. Then. the total grinding forces were obtained by estimating the number of acting abrasive grains and the area of contact. The model includes the grinding variables such as wheel speed. feed speed. depth of cut, and grinding wheel positions. Experiments were also carried out to compare with the analytical results. The experimental results were found to be in good agreement with the analytical ones.

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A Study on the Wear Condition Diagnosis of Grinding Wheel in Micro Drill-bit Grinding System (마이크로 드릴비트 연마 시스템 연삭휠의 마모 진단 연구)

  • Kim, Min-Seop;Hur, Jang-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.3
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    • pp.77-85
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    • 2022
  • In this study, to diagnose the grinding state of a micro drill bit, a sensor attachment location was selected through random vibration analysis of the grinding unit of the micro drill-bit grinding system. In addition, the vibration data generated during the drill bit grinding were collected from the grinding unit for the grinding wheels under the steady and worn conditions, and data feature extraction and dimension reduction were performed. The wear of the micro-drill-bit grinding wheel was diagnosed by applying KNN, a machine-learning algorithm. The classification model showed excellent performance, with an accuracy of 99.2%. The precision, recall and f1-score were higher than 99% in both the steady and wear conditions.

A study Grinding Characteristic of CBN Wheel (CBN 휠의 연삭특성에 관한 비교연구)

  • 안병민;원종호;김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.315-320
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    • 2001
  • Ultra-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with Vitrified-bond CBN wheel and Resinoid-bond CBN wheel. For various condition of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance, the surface roughness, and material removal are measured and discussed.

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Characteristics of creep grinding in slotted wheel (단속에 따른 Greep Feed 연삭가공 특성)

  • 이상철;박정우;송지복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.905-909
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    • 1997
  • A geometric error of machine parts is one of the most important factors that affect the accuracy of positioning, generating and measuring for precision machinery. It is known that the thermal deformation of a workpiece during surface grinding is the most important in the geometric error of ground surface. This paper experimentally describes the grinding characteristics of creep-feed grinding. The wheels have 6 slotted pieces in order to compare the grinding temperature with the geometric.

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A Study on the Grinding Characteristics for Various Grinding Wheels in the Cylindrical Grinding (원통연삭시 연삭휠의 종류에 따른 연삭 가공특성에 관한 연구)

  • Lee, Choong-Seok;Chae, Seung-Su;Kim, Taeck-Su;Lee, Sang-Min;Park, Hwi-Keun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.1
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    • pp.3-8
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    • 2008
  • This paper reports some experimental results of cylindrical external grinding using CBN wheels. Many experimental studies for surface grinding have been done, but not for the cylindrical grinding due to the difficulty of grinding force measurement. In this paper a new experimental device has been proposed for the grinding force measurement in cylindrical grinding. The cylindrical grinding experiments were carried out at various grinding conditions with several CBN grinding wheels. The experimental results indicate that the CBN wheels with smaller grains result in the higher grinding forces in both SCM415 and STD11 workpieces. The grinding forces of all wheels were proportional to the infeed speeds and the difference of each wheels was prominent at high infeed speed for SCM415.

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