• 제목/요약/키워드: 연삭특성

검색결과 242건 처리시간 0.029초

구름 베어링 개발 및 연구동향

  • 현준수
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1995년도 제21회 학술대회
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    • pp.1-10
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    • 1995
  • 베어링은 상대운동을 지지하거나 안내하는데 사용되는 부품으로 이의 특성은 원활하게 회전(또는 운동)할 수 있어야 하며 이와 관련된 내구성이 우수해야 하고 또한 신뢰성이 높아야 한다는 것이다. 원활한 회전을 하기위해서는 정밀도 높은 진원가공을 할 수 있어야 하며 이 특성은 베어링이 양산품 이라는 관점에서 경제성있는 생산을 해내야 하는 요구조선이 있다. 양산가공 기술로는 궤도륜에 해당하는 것으로 단조, 전조, 선삭, 연삭 가공기술이 있으며, 부품과 관련해서는 압출, 압조, 사출 가공기술이 있다. 이와 맞물려 양산 조립기술, 공작기계 제작 보수 기술, 정밀 측정기술이 필요하다고 하겠다.

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WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성- (Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions-)

  • 정태현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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탄소 섬유 에폭시 복합재료의 절단 연삭 특성 (Cut-off Grinding Characteristics of the Carbon Fiber Epoxy Composite Materials)

  • 김포진;최진경;이대길
    • 대한기계학회논문집A
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    • 제24권2호
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    • pp.338-346
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    • 2000
  • Although the net-shape molding of composites is generally recommended, molded composites are frequently required cutting or grinding due to the dimensional inaccuracy for precision machine elements . During the composite machining operations such as cutting and grinding, the temperature at the cutting point may increase beyond the allowed limit due to the low thermal conductivity of composites, which might degrade the matrix of composite. Therefore, in this work, the temperature at the cutting point during cut-off grinding of carbon fiber epoxy composites was measured. The cutting force and surface roughness were also measured to investigate the cut-off grinding characteristics of the composites. The experiments were performed both under dry and wet grinding conditions with respect to cutting speed and feed rate. From the experimental investigation, the optimal conditions for the composite cut-off grinding were suggested.

광통신용 페룰 가공을 위한 초미세 고기능 동축가공 연삭시스템용 이송계의 특성 평가 (Performance Estimation of Feeding System for developing coaxial grinding system of light communicative ferrule)

  • 안건준;최병옥;이호준;황창기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.10-14
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    • 2005
  • This report deals with a feeding system of the Coaxal grinding machine, processing optical ferrule. This report also examines the applicability of using the feeding system for the Coaxial grinding machine, by mean of conducting performance estimation. The results are as follow; Repeatability of regulating wheel is $17{\mu}m$, R/W rotation accuracy is between $30\;\~\;40{\mu}m$. This means 'Rotation accuracy' is lower than the concentricity level. Backlash generation level at the feeding system of the grinding wheel is under $1{\mu}m$, thereby positioning accuracy is controlled within $2{\mu}m$ In terms of repeatability, you can find occasional error at the returning process from the starting point. This error is resulted from the measurement tolerance of the starting point sensor. We will get the repeatability level under control by $1{\mu}m$, through improving the soft-ware used and up-grading the sensor at the starting point.

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비구면 마이크로 렌즈 가공을 위한 초정밀 연삭 시스템 개발 및 가공 특성에 관한 연구 (A study on the development of ultra-precision grinding system and manufacturing properties for aspheric surface micro lens)

  • 백승엽;이해동;김성철;이은상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.15-18
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    • 2005
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra-precision aspheric surface lens increases higher. To enhance the precision and productivity of ultra precision aspheric surface micro lens, The development of ultra-precision grinding system and manufacturing properties for the aspheric surface micro lens are described. In the work reported in this paper, and ultra-precision grinding system for manufacturing the aspheric surface micro lens was developed by considering the factors affecting the surface roughness and profiles accuracy. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $3\;{\mu}m$ P-V and a surface roughness of $0.1\;{\mu}m\;R_{max}$.

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초경합금의 초정밀 연삭특성에 관한 연구 (A Study on the Ultra Precision Grinding Characteristics of Tungsten Carbide)

  • 정상화;차경래;김현욱;김종태;이봉주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1737-1740
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    • 2005
  • As the various manufacturing technology of optical glass is developed, the aspherical lenses are applied to many fields. However, It is still very difficult to manufacture glass lens because of the high cost and the short life of core. In recent years, the demands of the aspherical glass lenses increase since it is difficult to obtain the desirable performance in the plastic lens. In the glass mold lens, it has merits of high productivity and reproductivity since lens is manufactured by the only forming with high precision mold. The fabricating conditions for glass mold lens are glass surface that does not cause fusion, viscosity of 108-1013 poise for the $0.2{\mu}m$ accuracy, and viscoelasticity for the roughness less than 100 angstrom. In this thesis, ultra-precision grinding characteristics of tungsten carbide for forming the aspherical glass lens core were studied and the result of it is applied to manufacture the tungsten carbide-base core of the glass lens used to the laser scanning unit and the camera phone.

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다구치 방법을 이용한 지르코니아 세라믹스 페룰의 연삭 가공 특성 평가 (Evaluation of Grinding Machining Characteristics of $ZrO_2$ Ferrule Using the Taguchi Method)

  • 김기환;최영재;홍원표;이석우;최헌종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.516-519
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    • 2004
  • As the optical communication industry is developed, the demand of optical communication part is increasing. ZrO$_2$ ceramic ferrule is very important part which can determines the transmission efficiency and information quality to connect the optical fibers. In general ZrO$_2$ ceramic ferrule is manufactured by grinding process because the demands precision is very high. And the co-axle grinding process of ZrO$_2$ ceramic ferrule is to make its concentricity all of uniform before centerless grinding. This paper deals with the analysis of the process parameters such as grinding wheel speed, grinding feedrate and regulating wheel speed as influential factors, on the concentricity and surface finish developed based on Taguchi's experimental design methods. Taguchi s tools such as orthogonal array, signal-to-noise ratio, factor effect analysis, etc. have been used for this purpose optimal condition has been found out. Thus, if possible be finding highly efficient and quality grinding conditions.

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실리콘 웨이퍼의 반경 방향에 따른 연삭 특성 평가 (Evaluation of Grinding Characteristics in Radial Direction of Silicon Wafer)

  • 김상철;이상직;정해도;이석우;최헌종
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.980-986
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    • 2003
  • As the ultra precision grinding can be applied to wafering process by the refinement of the abrasive, the development of high stiffness equipment and grinding skill, the conventional wafering process which consists of lapping, etching, Ist, 2nd and 3rd polishing could be exchanged to the new process which consists of precision surface grinding, final polishing and post cleaning. Especially, the ultra precision grinding of wafer improves the flatness of wafer and the efficiency of production. Futhermore, it has been not only used in bare wafer grinding, but also applied to wafer back grinding and SOI wafer grinding. This paper focused on the effect of the wheel path density and relative velocity on the characteristic of ground wafer in in-feed grinding with cup-wheel. It seems that the variation of the parameters in radial direction of wafer results in the non-uniform surface quality over the wafer. So, in this paper, the geometric analysis on grinding process is carried out, and then, the effect of the parameters on wafer surface quality is evaluated

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수직형 복합 연삭시스템 베드의 동특성 해석에 관한 연구 (A Study on the Modal Analysis of Hybrid Vertical Grinding System Bed)

  • 최승건;김성현;최웅걸;신현정;이은상;김규동
    • 한국기계가공학회지
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    • 제12권5호
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    • pp.50-56
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    • 2013
  • Machine tools are the cores of industrial development in recent period. It is difficult to develop a system which can do cutting and grinding process in the one system. Hybrid Vertical Grinding System is capable of processing in a single apparatus cutting or grinding. The modal analysis and structural analysis for the development of Hybrid Vertical Grinding System is the first time of domestic work. In this study, Hybrid Vertical Grinding System bed was designed and analyzed by using SS401 and FC300 as materials. And by using Finite Element Methods, the design and material of the bed was analysed. Finally, we can make a better choice of structure and material of the bed by comparing the analysis results.

수정유리와 SF-5 유리의 ELID 연삭특성 비교 (Comparative Study on the Grinded Surface Characteristics of Quartz Glass and SF-5 Glass using ELID(Electrolytic In-Process Dressing) Grinding)

  • 박상후;양동열;곽태수;오오모리히토시
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.94-97
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    • 2003
  • A precise fabrication technology of glass is increasingly demanded fer the latest Industrial applications of spherical lenses. micro-optical components, laser applications and so on. Most of cases, the surface roughness of glass is required to be minute for improving the optical characteristics. Then. the machining characteristics of SF-5 glass and quarts glass were studied by using the ELID grinding process to get mirror surface and productivity compared with a general lapping process. A rotary type grinder with ELID generator was used to make the mirror surface of glass and a Mitutoyo surface tester and a nano-hardness tester were also used to measure the grinded surface or glass. As the results of experiments. they showed that the surface roughness(Ra) of SF-5 glass was under 7.8 nm and that of quartz glass was under 3.0 nm using the # 8000 grinder. So, the possibility of highly efficient and accurate surface for optical components can be achieved by the ELID grinding process.

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