• Title/Summary/Keyword: 연삭입자

Search Result 48, Processing Time 0.032 seconds

A Study on the Grinding Characteristics of Various Alumina Abrasives (알루미나 연삭입자의 연삭특성에 관한 연구)

  • Bang, Jin-Young;Ha, Sang-Baek;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.3 no.1
    • /
    • pp.45-51
    • /
    • 2004
  • In this paper, the relationship between the mechanical properties of alumina abrasives and grinding performance was investigated. Micro vickers hardness and fracture strength of all abrasives used in this study were measured. The grinding experiments were earned out with alumina grinding wheels made by various kinds of alumina abrasives including 32A, WA, ART, ALOMAX, and RA. The performance of such grinding wheel for grinding SKD11 was evaluated by specific grinding energy, grinding-ratio, and surface roughness. The grinding wheels composed by the harder abrasives and the lower fracture strength abrasives showed better grinding performance.

  • PDF

Characteristics of specific grinding energy depending on grain size (연삭입자크기에 따른 비연삭에너지 특성)

  • Lee H.G.;Lee Y.M.;Yang S.H.;Bae D.W.;Kim H.K.
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2005.05a
    • /
    • pp.319-323
    • /
    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as specific grinding energy of SM45C were investigated with changing variables such as grain size, workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And also the specific grinding energy increases as the grit size increases.

  • PDF

Internal Cylindrical Grinding with Super Abrasive Wheel and Electrolytic In- process Dressing (ELID를 이용한 초미립 숫돌의 원통내면연삭)

  • Jun Qian;Gyung Nyun Kim;Hitoshi Ohmori;Hae Do Jeong
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.17 no.4
    • /
    • pp.155-162
    • /
    • 2000
  • 전해 인프로세스 드레싱(ELID)의 응용기술로써 간헐적 드레싱(ELID II) 및 무전극 드레싱(ELID III)이 원통내면 마무리 연삭에 이용되고 있다. 주철본드(CIB-D) 및 메탈레진본드 다이아몬드 숫돌(HRB-D)이 이 방식들에 사용되고 있다. 경면 가공에 있어서 이 두방식은 미립의 숫돌이용으로 일반연삭기에 정밀부속 장치의 보완없이 이용될 수 있다. ELID II 연삭에서 CIB-D숫돌은 파이프 형상의 전극에 의하여 간헐적으로 드레싱되고, 반면에 MRB-D 숫돌은 인프로세스 드레싱 되며 전극은 필요로 하지 않는다. 본 연구에서는 ELID II 및 ELID III 방식에 있어서, 연삭조건 및 연삭입자크기에 대한 연삭특성을 비교검토 하였다. 그 결과, ELID II, III방식 공히 대단히 작은 표면거칠기를 갖는 경면이 얻어짐을 확인하였다.

  • PDF

Analysis of Specific Grinding Energy Characteristics Using Average Grain Model (평균입자모델을 이용한 비연삭에너지 특성평가)

  • 이영문;최원식;장승일;배대원;손정우;이현구
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 2004.10a
    • /
    • pp.16-21
    • /
    • 2004
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated altering grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, there is no significant difference between the radial, tangential forces and vertical. horizontal forces because of small contact angle between wheel and workpiece. The specific grinding energy decreases as the maximum undeformed chip thickness increases. But, there is much difference between the specific grinding energies of the existing and the proposed model.

  • PDF

Analysis of specific grinding energy using average grain model (평균입자모델을 이용한 비연삭에너지 해석)

  • Lee Young Moon;Choi Won Sik;Chang Sung Il;Bae Dae Won;Son Jeong Woo;Lee Hyun Goo
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.14 no.4
    • /
    • pp.61-68
    • /
    • 2005
  • As a new approach to analyze grinding energy, this paper introduces a specific grinding energy model based on the average grain. Using this model, grinding characteristics such as radial and tangential forces, specific grinding energy of SM45C were investigated with changing grinding variables such as workpiece velocity(v) and apparent depth of cut(Z) in down-surface grinding. From the experimental results, the specific grinding energy decreases as the maximum undeformed chip thickness increases. And there is no significant difference between the specific grinding energies of the existing and the proposed model.

Evaluation of Fracture Strength of WA-Vitrified and Resinoid Bond Grinding Wheels by Acoustic Emission (AE에 의한 WA계 비트리파이드 및 레지노이드 結合劑硏削숫돌의 破壞强度評價)

  • 강명순;한응교;권동호
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.12 no.2
    • /
    • pp.241-251
    • /
    • 1988
  • The purpose of this paper is to evaluate fracture strength of WA-vitrified and resinoid bond grinding wheels by means of acoustic emission. The paper conducts tension test, compression test, splitting tensile test and bending test with AE measuring system. These tests have been carried out in accordance with the grain sizes and grades of grinding wheels. The fracture strength of grinding wheels is evaluated by the clarification of biaxal fracture criterion of Babel and Sines. It clarifies the influence of factors of grinding wheel upon AE characteristics and evaluates the predictability of life of grinding wheels and the perception of fracture.

Estimation of the Maximum Undeformed Chip Thickness Using the Average Grain Model (평균입자 연삭모델에 의한 최대미변형칩두께의 예측)

  • Lee, Y.M.;Choi, W.S.;Son, J.H.;Bae, D.W.;Son, S.P.;Hwang, K.S.
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.16 no.2
    • /
    • pp.30-36
    • /
    • 2007
  • In order to estimate the maximum undeformed chip thickness in grinding operation, it is necessary to obtain the successive cutting point spacing. In the past it was obtained by experiments. In this paper, the average successive cutting point spacing has been obtained using the given grinding input conditions and it is possible to estimate the maximum undeformed chip thickness without using any experimentally obtained data. The validity of the proposed analysis has been verified based on two sets of grinding scratch tests using WA and CBN grinding wheels.

A Study on Machining Variable of centerless Grinding using for Ferrule Machining (페룰 가공용 무심연삭기의 가공변수에 관한 연구)

  • 박봉진;이은상;최헌종;이석우;조순주
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2002.05a
    • /
    • pp.28-31
    • /
    • 2002
  • This paper compared the surface roughness with variables before development of centerless grinding using far ferrule machining. In this paper, theoretical surface roughness is obtained from variables such as mesh number, rate of concentration of grinding wheel, wheel rotation of work-piece etc., and optimum condition of machining is selected. For satisfaction the technical side and economical side, centerless grinding using fur ferrule machining should be designed more than #600, 18.8% rate of concentration of grinding wheel, 1440rpm wheel rotation outwork-piece.

  • PDF

A Study on the Generation of Mirror-like Surface and Simulation in Grinding Condition by Inprocess Electrolytic Dressing (연속 전해드레싱의 연삭조건변화에 의한 경면생성 및 시뮬레이션에 관한 연구)

  • 김정두;이연종
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.12
    • /
    • pp.2962-2969
    • /
    • 1993
  • Recently, a study on the mirror-like surface grinding of brittle materials is active and as branch of these study, new dressing method for superabrasive wheel, electrolytic inprocess dressing(Elid) was developed. Using Elid, the mirror-like surface of brittle material can be generated without polishing or lapping process. In the future, Elid grinding will take important place in industry. But so far the analysis on Elid grinding was not quantitative but qualitative. In this study, The purpose is the quantitative analysis on Elid grinding by computer simulation, For computer simulation, the mean and the variance of the abrasive distribution were measured by tracing of the grinding wheel with stylus in transverse direction in the case of respective dressing current condition. This measurement result in a density distribution of abrasive by mathematical formulation using statistical method. The prediction of the surface roughness in Elid grinding was based on this density distribution.

A Study on Grinding Performance Comparison of Diamond Wheel Characteristics (다이아몬드 휠 특성에 따른 연삭성능 비교에 관한 연구)

  • Cha, Seung-hwan;Ha, Byeong-Cheol;Yang, Dong-Ho;Park, Shang-Hyun;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.19 no.3
    • /
    • pp.105-110
    • /
    • 2020
  • Alumina, a typical ceramic material used for semiconductors and display parts, is the subject of research and development efforts for mineral material processing. Alumina is extremely difficult to process since it is brittleness to either fine ceramics material. We have studied the shape of diamond particles and their use in machinability for alumina processing. Our study was carried out under various processing conditions, including cutting speed, table speed, and the surface roughness of the work piece. We also analyzed the wear characteristics of the tool by total cutting.