• Title/Summary/Keyword: 연마필름

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A Study on the Ultra-precision Mirror Finishing Using the System of Experiments (실험 계획법을 이용한 초정밀 연마 가공에 관한 연구)

  • Kim, Hong-Bae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.134-139
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    • 1998
  • There have been so manu study in the ultra-precision mirror finishing. Already Using system of experiments extract factors effecting surface roughness and find optimal machining conditions in 40${\mu}{\textrm}{m}$, 30${\mu}{\textrm}{m}$, 15${\mu}{\textrm}{m}$ abrasive film. So in this study, Using Abrasive film of 12~3${\mu}{\textrm}{m}$ extract factors effecting surface roughness and results are follows; Factor A(film feed) in 12${\mu}{\textrm}{m}$ and 5${\mu}{\textrm}{m}$ abrasive film, Factor A(film feed) and B(applied force) in 9${\mu}{\textrm}{m}$ abrasive film, Factor C(grinding speed) in 3${\mu}{\textrm}{m}$ abrasive film are main factor effecting surface roughness.

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An Experimental Study on the Determination of Efficient Superfinishing Conditions Using Polishing Film (연마필름을 이용한 효율적인 수퍼피니싱 조건의 결정에 관한 실험적 연구)

  • Jung, Sung-Yong;Park, Ki-Beom;Jung, Yoon-Gyo;Jung, Soo-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.8
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    • pp.55-61
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    • 2009
  • Recently, many studies are being conducted to realize high quality polishing technology, but because of high dependence on field experience and insufficient research for ultra-precision polishing technology, it is difficult to establish standardization of polishing conditions. The purpose of this study is to determine high-efficiency superfinishing conditions which are applicable in the field of machining. To achieve this, we have a developed a superfinishing device and conducted a series of polishing experiments for mechanical materials such as SM45C, Brass, Al7075, and Ti, from the perspective of oscillation speed, the rotational speed of the workpiece, contact roller hardness, contact pressure, and feed rate. From the experimental results, it was confirmed that the polishable superfinishing conditions range and efficient feed rate of polishing film can be determined.

A Study on the Characteristics of the Mirror Surface Abrasive Finishing using Micro Abrasive Film (마이크로 필름을 이용한 경면연마가공 특성에 관한 연구)

  • 김홍배;배명일;남궁석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.970-976
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    • 1997
  • The ultra-precision machining is widely used for final machining process of precision parts, so in this study, mirror surface finishing systems using the micro abrasive film, one of ultra-precision machining method, have to examine mirror surface characteristics of the cylindrical workpiece(SM45) such as surface roughness, workpiece removal and evaluated under the condition varing film feed rate, applied pressure, grinding speed after fixing other condition. It was found that varrious machining condition have significant influences on workpiece removal, surface roughness.

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The development of Fiber Polishing System by using NI Motion Control (NI Motion Control을 이용한 Fiber연마 시스템 개발)

  • Jung, Hyun;HwangBo, Seung
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.1595-1596
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    • 2007
  • 광통신에 있어서 광소자와 광섬유 사이의 광결합효율이 중요하다. 광효율을 증가시키기 위하여 파이버 연마 과정이 필요하다. 기존 파이버 연마 장치는 대부분 외국 장비이고 단일모드만 작동되고 대량 생산이 용이하지 않으며 데이터 저장과 긴급상황 발생시 대처가 떨어지는 단점이 있다. 본 연구에서는 이를 보안하기 위하여 PC기반의 본 시스템을 개발하였다. 이 시스템은 여러 종류의 샘플 가공과 코어의 자동 정렬이 가능하며 PD데이터를 자동 저장한다. 또한 연마 거리를 자동 계산하여 연마 필름의 낭비를 줄였다. 정전과 같은 긴급상황 발생시 데이터를 보존하여 다음 연마시 기존 데이터로 초기화가 가능하다.

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Development of Abrasive Film Polishing System for Cover-Glass Edge using Multi-Body Dynamics Analysis (다물체 동역학 해석을 이용한 커버글라스 Edge 연마용 Abrasive Film Polishing 시스템 개발)

  • Ha, Seok-Jae;Cho, Yong-Gyu;Kim, Byung-Chan;Kang, Dong-Seong;Cho, Myeong-Woo;Lee, Woo-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.10
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    • pp.7071-7077
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    • 2015
  • In recently, the demand of cover-glass is increased because smart phone, tablet pc, and electrical device has become widely used. The display of mobile device is enlarged, so it is necessary to have a high strength against the external force such as contact or falling. In fabrication process of cover-glass, a grinding process is very important process to obtain high strength of glass. Conventional grinding process using a grinding wheel is caused such as a scratch, chipping, notch, and micro-crack on a surface. In this paper, polishing system using a abrasive film was developed for a grinding of mobile cover-glass. To evaluate structural stability of the designed system, finite element model of the polishing system is generated, and multi-body dynamic analysis of abrasive film polishing machine is proposed. As a result of the analysis, stress and displacement analysis of abrasive film polishing system are performed, and using laser displacement sensor, structural stability of abrasive film polishing system is confirmed by measuring displacement.

A Experimental Study on Efficient Applicable Combination of Super Finishing Films for Mirror Surface Machining (경면가공을 위한 수퍼피니싱필름의 효율적인 적용조합에 관한 실험적 연구)

  • Cho, Kang-Su;Kim, Sang-Kyu;Cho, Young-Tae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.121-128
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    • 2014
  • Superfinishing is essential for mirror surfaces, because among mechanical components cylindrical workpieces such as spindles must maintain precision and reliability with respect to functional characteristics. However, research on standardization of polishing film application combination to obtain mirror surfaces is insufficient. Consequently, this has been a factor in rising costs of mechanical components. Therefore, in this study, experiments have been conducted to determine efficient polishing film application combination for mirror surfaces ranging from ductile materials such as SM45C, brass, aluminium 7075, and titanium to brittle materials such as $Al_20_3$, SiC, $Si_3N_4$, and $ZrO_2$. From the experimental results, efficient polishing film application combination for metallic materials and ceramic materials is confirmed.

A study on the Finishing Characteristics of Ultra-precision System (초정밀 가공시스템의 염마 가공 특성에 관한 연구)

  • Bae, Myung-Il;Kim, Hong-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.10
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    • pp.11-16
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    • 1999
  • In this study, Ultra-precision finishing system using micro abrasive film experimented using experimental variable film feed speed and grinding speed and structural steel(SM45C) with respect to 12~3{\mu}m$ micro abrasive film. the result are follows; (1) Experimental condition must setup dissimilar about each micro abrasive film. (2) To measurement deviation the smallest machined condition are 20mm/min in 12{\mu}m$, 5mm/min and 15mm/min in 9{\mu}m$ and 5{\mu}m$, 5mm/min in 3{\mu}m$ in film feed speed. (3) To measurement deviation the smallest machined condition are 180m/min in 12{\mu}m$, 84m/min in 9{\mu}m$, 56 and 84m/min in 5{\mu}m$, 104m/min in 3{\mu}m$ in grinding speed.

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