• Title/Summary/Keyword: 연마가공

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A Study on Polishing of Grooved Surface by the Second-Generation Magnetic Abrasive Polishing (2 세대 자기연마를 이용한 미세 그루브형상 표면가공에 관한 연구)

  • Kim, Sang-Oh;Lee, Sung-Ho;Kawk, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1641-1646
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    • 2011
  • The second-generation magnetic abrasive polishing is one of the nontraditional machining technologies newly developed. Because of the flexibility effect in magnetic abrasive polishing, the precise and mirror like surface can be obtained during this process. In this study, magnetic abrasive polishing process was applied in small grooved surface. As a result, it was seen that the flexible magnetic abrasive tool was effective to remove burrs on the edge of the groove. However, the efficiency of magnetic abrasive polishing at the slot was very low according to increasing depth and width of slot. So, correlation between geometric parameters, such as the depth and width, and surface roughness was evaluated and the minimum width for suitable polishing was found by experimental results.

Improvement of the Performance of the Supersonic Abrasive Blasting Nozzle (초음속 연마가공 노즐의 성능개선에 관한 연구)

  • Kwak, Ji-Young;Jeon, Ik-Jun;Park, Se-Eun;Lee, Yeol
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.9-15
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    • 2016
  • The dynamics of gas-particle flow from a supersonic abrasive blasting nozzle have been studied by 1-D analytical calculation, including wall friction effects inside the nozzle. The developed code in the present study shows a satisfactory agreement with the other study's results. By utilizing the code, the redesign and optimization of the inner contour of a commercial abrasive blasting nozzle were carried out, and it was found that the redesigned nozzle in the present study can produce faster particle velocities at the nozzle exit by up to 22% compared with the original commercial nozzle.

A Study on Ball Screw Polishing Using Magnetic Assisted Polishing (자기연마법을 이용한 볼나사의 연마가공에 관한 연구)

  • 이용철;이응숙;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.43-47
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    • 1995
  • The ball screw is one of the important mechanical parts for the linear motion feeding systems. The usage of the ball screw has been growing in various industrial fields such as CNC machine tool, industrial robot and automated systems. Because of ever increasing demand for ball screws, increased accuracy and quality of the ball screw is needed,especially the surface roughness of the ball contact area in order to diminish noise and vibration. Therefore to improve the surface roughness of the area,we introduced magnetic assisted polishing which is one of the new potential polishing methods. In this study, diamond slurry and iron powder was used for magnetic assisted polishing of the ball bearing surface. This polishing process was experimentally confirmed to improve the surface roughness of the ball bearing.

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Study on Performance Improvement in Magnetic Abrasive Polishing Assisted by Silicone Gel Medium (실리콘 겔에 의한 자기연마가공의 성능 향상에 관한 연구)

  • Kim, Sang-Oh;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1499-1505
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    • 2010
  • In general, magnetic abrasive polishing can be used to effectively produce a mirror-like surface; however, industrial applications of this process involve some unsolved problems. For example, the polishing efficiency is low, and the used abrasives have to be treated. In this study, which is aimed at solving these problems, a novel medium of silicone gel, consisting of ferromagnetic particles and abrasives, is developed, and the effect of this medium is assessed on the basis of Taguchi's experimental method. The workpiece is a tungsten carbide steel and the surface roughness after magnetic abrasive polishing using the silicone gel is evaluated.

공기 수송기를 이용한 STS304파이프 내면의 정밀연마

  • 김희원;김희남;김정한;윤여권
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.05a
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    • pp.407-412
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    • 2002
  • 산업의 급속한 발달과 더불어 정보화 산업과 초정밀 가공분야의 신기술 개발이 활발히 진행되고 있다 최근 표면연마기술은 자동화 기계, 반도체, 원자력, 의료장비, 항공우주 산업 등의 분야에 사용되는 파이프와 실린더 등의 내면을 정밀하고 신속하게 가공하는데 있어서 여러 가지 기술적인 어려움으로 인해 기계 장비 및 가공효율을 저하시키는 요인이 되고 있다.(중략)

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Sludge 연마입자를 이용한 STS304 파이프 내면의 자기연마

  • 김희남;윤여권;이병우;유숙철;김상백;최희성
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.270-279
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    • 2003
  • 현대산업의 고도화 추세에 따라 반도체를 비롯한 의료 및 식품위생기기 산업분야에 사용되는 부품의 고정도가 요구되면서 기존에 공구와 가공물이 직접 접촉하면서 절삭하는 가공방법으로는 절삭력에 의한 변형과 마찰열 등으로 인하여 고정도 가공의 실현에 어려움이 생기게 되었다. 그리고 의료 및 식품기기에 사용될 부품의 내면을 기존의 기계적 가공방법으로 가공할 경우 공작물 표면에 미소한 가공흔적이 남게되어 표면의 요철부분에 칩(chip)등의 불순물이 잔재할 우려가 있으며, 또한 요철 부분에 미생물이 번식할 경우 청정도가 떨어져 산업위생상의 문제점이 발생하게된다.(중략)

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광산란을 이용한 미소표면결함의 비접촉측정법에 관한 연구

  • 강영준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.113-120
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    • 1991
  • 근년, 정밀가공기술의 진보에 따라 AI 합금이나 동등의 연질금속을 이용한 고출력 Laser용 Mirror, 전자계산용 자기Disc기반, Laser Printer용 PloygonMirror등의 Opto-electronics 부품이 경면(Mirror Surface)절삭가공에 의해서, 또 LSI용 Silicon Wafer의 가공은 연마가공에 의해서 nmRmax의 표면조도로 마무리 가공되고 있다. 본 연구에서는 고출력 Laser용 Mirror, 자기Disc기반, Silicon Wafer와 같은 경면(표면 조도 submicron이하)에 존재하는 미소표면결함을 정량적이며, 고속측정이 가능한 방법인 새로운 측정법을 제안하고, 이 시스템을 생산라인에서 가공과 동시에 검사하는 In-process측정이 가능한 특정 시스템의 개발을 최종목표로 하고 있다.

Performance Improvement based on the Teaching Control for Sweeping Robot (연마로봇의 교시기반 제어에 의한 성능개선)

  • Jin, Taeseok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.18 no.7
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    • pp.1525-1530
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    • 2014
  • In this research, we describe teaching based sweeping control for grinder robot has been proposed as a system which is suitable to work utilizing pressure sensitive alternative to human. Teaching method is used for grinder robots operations because of their position accuracy, path accuracy, and machining reaction force. A grinder robot for two-dimensional iron plate was developed on the basis of an force sensor based teaching method. An automatic-path-generation method and experimental results using specific points was adopted to reduce the number of teaching points and time. And also, in order to determine the proper machining conditions, various machining conditions such as grinder-wheel rotation speed and robot moving speed, were evaluated.

A study on the plastic polishing process of cylindrical rods (봉재의 표면소성 연마가공에 관한 연구)

  • 최재찬;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.488-500
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    • 1987
  • The improvement of surface roughness of machined cylindrical rods through the plastic polishing process was studied in this paper. The criterion and limits for the plastic polishing process due to the wave motion of the ridge were established with respect to process variables: ridge shape and size, semi-cone die angle as well as friction factor, by the application of the upper-bound approach. The surface roughness of the plastic polished products was measured, and compared with that of the original specimen. Also the depth of the surface deformation layer was tested, and compared those of the theoretical values. Qualitative agreement exists between the experimental plastic polishing loads and theoretical loads. The wave motion of the ridge was mostly occurred within the established limits. The surface roughness of specimens was sufficiently improved through the present process. Also the predicted depth of the surface deformation layer was in good agreement with experimental results.

원추형상을 이용한 비구면 형상가공기술

  • 이상민;박철우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.246-246
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    • 2004
  • 현재 비구면렌즈를 만들기 위해서는 다양한 방법이 있다. Glass종류의 가공시 초정밀 절삭가공기(DTM)에서 가공하거나 정밀 연삭기를 가지고 가공하게 된다. 이 과정에서 렌즈 표면에 공구 흔적이나 표면거칠기 개선을 위해 연마작업을 하게 되는데, 사용하는 장비가 폴리싱 머신이다. 축대칭인 폴리싱머신의 경우 X, Z, $\theta$로 동시 3축제어가 가능하다. 하지만 이 장비의 경우 연마에서 원하는 형상정밀도와 표면거칠기를 얻기 위해 각축들의 위치정밀도와 분해능이 높은 부품을 사용하여 기계자체가 고가라는 점이 단점으로 작용한다.(중략)

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