• 제목/요약/키워드: 연마가공

검색결과 327건 처리시간 0.023초

Performance Evaluation of Magnetic Abrasive Polishing by Design of Experiments (평면과 경사면의 자기연마가공에서 공정변수가 표면거칠기에 미치는 영향)

  • Kim, Sang-Oh;You, Man-Hee;Kwak, Jae-Seob
    • Transactions of the Korean Society of Machine Tool Engineers
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    • 제17권4호
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    • pp.35-41
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    • 2008
  • R/In order to satisfy the customer's variant needs for a product quality in recent years, a demand for developing higher precision machining technologies in a lot of application areas such as automobile, cellular phone and semiconductor has been increased more and more. Magnetic abrasive polishing(MAP) process is one of these precision technologies. In this study, to verify the parameters' effect of the MAP process on the surface roughness improvement of the plane and the inclined workpiece, well planned experiments which was called the design of experiments were carried out. Considered polishing factors were spindle speed, supplied current, abrasive type and working gap between the workpiece and the solid tool. As a result, it was seen that the supplied current and the working gap greatly affected the surface roughness improvement.

A Study on the Mirror Surface Finishing System Using Micro Abrasive Film (마이크로 연마 필름을 이용한 경면 가공 시스템에 관한 연구)

  • Kim, Hong-Bea;Kim, Ki-Soo;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • 제14권10호
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    • pp.68-74
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    • 1997
  • The surface finishing system using the micro abrasive film was designed and manufactured to make the mirror surface of the cylindrical workpices. An experimental study of srface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness value of stainless steel was about 0.2 .approx. 0.25 .mu. m Rmax, 0.02 .approx. 0.04 .mu. m Ra, using abrasive grain size of 12, 9 .mu. m. The surface roughness value of chrome coated workpiece was about 0.07 .approx. 0.11 .mu. m Ra using abrasive grain size 3 .mu. m. In the same condition, the chrome coated workpiece has obtained better surface roughness charateristics than the one of stainless steel.

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Study on Characteristics of EP-MAP Hybrid Machining by Optimization of Magnetic Flux Density (자기력 최적화에 따른 전해-자기 복합가공의 특성 평가에 관한 연구)

  • Park, Chang Geun;Kwak, Jae Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제37권3호
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    • pp.319-324
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    • 2013
  • In this study, an EP (electro-polishing)-MAP (magnetic abrasive polishing) hybrid process was developed as a precision finishing process. To evaluate the characteristics of this EP-MAP hybrid process, a series of experiments were carried out using various working gaps, current densities, and electrolyte concentrations. As a result, $NaNO_3$ was found to be very suitable as the electrolyte of the hybrid process because there was no electrochemical reaction with the CNT-Co composite. Moreover, an increase in the magnetic flux density affected the liquidity of the electrolyte and prevented it from flowing into the CNT-Co composite powder. For that reason, the lower liquidity of the electrolyte increased the thermal energy on the surface of the workpiece.

전해 인프로세스 드레싱법(ELID)을 이용한 고능률.고정도 원통연삭

  • 이득우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.161-165
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    • 1993
  • 최근 산업의 발달과 함께 제품의 고정도화,다양화,생산성 향상등의 요구에 의해 연삭가공에 있어서도 고능률.고정도가공이 주목되고 있다. 특히 반도체산업,광산업 등에 넓게 응용되고 있는 광학소자 가공에서는 가공정도와 가공능률이 동시에 달성되는 것에 대한 요구가 많지만, 이러한 광학소자의 가공에 있어서 기존의 연마방법은 가공정도와 가공능률에 한계가 있었다. 그런데 연삭가공에서 고능률,고정도가공의 한가지 방법으로 "전해 인프로세스드레싱(Electrolytic In-Process Dressing;ELID)연삭법"이 개발되어 고강도 메탈본드숫돌에 의한 초경합금,세라믹재료등의 경취성재료를 고품위 가공하고 있다. ELID연석법이란 숫돌의 다이아몬드나 cBN등의 연삭입자를 결합하고 있는 금속결합재를 전기분해에 의해 적당량 제거하여 일반적인 연삭과 같이 연삭입자를 연속적으로 돌출시켜 가공이 유지되도록 하는 연삭방법이다. 본 연구는 ELID연삭기술을 이용하여 원통연삭에서 철갈재료 및 세라믹재료의 고능률.고정도 가공특성을 살펴보았다. 원통연삭에서의 주철파이바본드숫돌 및 코발트본드숫돌에 의한 ELID연삭과 비트리파이드본드숫돌에 의한 일반연삭과의 고능률 가공특성을 비교하였다.

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A Study on Mirror Surface Manufacturing Process for Solar Cell (태양전지용 경면 제조 공정에 대한 연구)

  • 이종권;박지환;송태환;류근걸;이윤배
    • Journal of the Korea Academia-Industrial cooperation Society
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    • 제4권1호
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    • pp.47-49
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    • 2003
  • The cost of material and slicing of silicon wafer occupied more than 30% of solar cell manufacturing cost. The substitution of silicon wafer into STS 304 stainless steel could be the promising solution to decrease the material cost. Moreover the stainless steel solar cell could have the advantage of low weight and durability. However, the highly polished surface is required to meet the characteristic of solar cell. The electropolishing process in phosphoric acid based solution was used to get the surface quality. The obtained result was 28 nm obtained in current density of 2Amfi/$cm^2$ at $80^{\circ}C$. The leveller effect of glycerine, ethylene glycol and propylen glycol was studied. When the 0.4 g/l of ethylene glycol was added to the electrolyte, the surface roughness was best, 15 nm.

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A study on the capability of edge shape milling tool with the operatio parameters of equipment (장비운영요소변화에 따른 석재측면 성형공구의 성능시험 연구)

  • 선우춘
    • Tunnel and Underground Space
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    • 제8권4호
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    • pp.332-341
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    • 1998
  • Conventional polishing of stone panel edges has been done by hand. While this has changed somewhat with the advent of automatic machines, it is still very much a hand finishing technology. For the development of edge shape milling tool, the primary test on characteristics of edge shape milling tool was carried out. This paper presents the results of tests focused upon the milling capability that was varied by the variables of operation parameters. Author tried to confirm the effect of six operation parameters of equipment such as rotation speed, advance speed, applied load, water flow rate and rotational direction. The result from test was described in term of shape milling capability that was defined as cutting volume of rock by unit weight of tool wear. The variance of the results could indicate the optimum level of each operating parameters. The test was also carried out to determine the abrasion resistance varied according to the abrasive flow rate. The abrasion resistance was increased with the abrasive flow rate, but over some rate it was not changed.

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