• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.1
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• pp.18-24
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• 2007

If an error occurs in a product that contains a source of vibration, an abnormal noise vibration will occur. Recently a system that has been modified from the previous method of noise detection-a method of appraising the quality of manufactured automobile part by using human ears-is being implemented in the industries of automobile parts. This new system distinguishes the product's vibration signals by measuring and analyzing the signals. Following the recent trend, it has been concluded that the appraisal process of Window Regulator Module needed an improvement. Thus, a vibration monitoring system using LabVIEW, which measures and analyzes vibration signals from a sector gear's connected part by using an accelerometer, has been developed. By analyzing the characteristics of vibration signals of both inferior and superior goods, now the quality of the product can be evaluated much more accurately.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.23 no.2
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• pp.127-132
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• 2019

In this paper, we propose a visual inspection method of automotive parts for injection molding to improve the appearance quality and productivity of automotive parts. Exterior inspection of existing injection molding automobile parts was generally done by manual sampling inspection by human. First, we applied the edge-tolerance vision inspection algorithm ([1] - [4]) for vision inspection of electronic components (TFT-LCD and PCB) And we propose a new visual inspection method to overcome the problem. In the proposed visual inspection, the inspection images of the parts to be inspected are aligned on the basis of the reference image of good quality. Then, after partial adaptive binarization, the binary block matching algorithm is used to compare the good binary image and the test binary image. We verified the effectiveness of the edge-tolerance vision check algorithm and the proposed appearance vision test method through various comparative experiments using actual developed equipment.

• Journal of Korean Institute of Industrial Engineers
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• v.19 no.3
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• pp.25-35
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• 1993

Economic screening procedures using a correlated variable are proposed to assure that the proportion of conforming items is above a desired level after screening. It is assumed that the performance variable and the screening variable are jointly normally distributed. Two screening procedures are considered. In the first screening procedure, all of the items are inspected on the screening variable. If an item fails to meet the screening specifications, it is rejected and excluded from shipment without inspection of the performance variable. In the second screening procedure, the item which fails to meet the screening specifications is inspected on the performance variable. If the value of the performance variable is within specifications the item is accepted, and the item is rejected otherwise. Cost models are constructed which involve cast from an accepted nonconforming item, cost from a rejected item, and quality inspection cost. Methods of finding optimal cutoff value on a screening variable are presented and numerical examples are given.

• Proceedings of the Korean Information Science Society Conference
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• 2007.06c
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• pp.450-453
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• 2007

기존에 널리 이용되고 있는 일회용 용기가 가지고 있는 환경 오염 문제로 인하여 천연 고분자로 만들어진 생분해성 일회용 용기의 사용이 점점 증가하고 있다. 본 논문에서는 생분해성 용기 제작시 중요한 단계인 양품 및 불량품 판정을 위하여 비젼 시스템으로부터 획득된 용기 이미지로부터 용기 내부면 및 테두리에서 발생하는 결함을 검출하는 알고리즘을 제안한다. 구현한 시스템을 통한 실험 결과 제안한 알고리즘은 실시간 제약 조건을 만족시키면서 다양한 형태의 결함을 효과적으로 검출하였다.

• Proceedings of the Korea Information Processing Society Conference
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• 2007.05a
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• pp.613-616
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• 2007

현재 국내 외 제조 산업은 기업 시스템의 노후화 등의 많은 문제들이 발생하고 있다. 현재의 자동차 부품공장에서의 불량품에 대한 처리방법은 제품의 생산이 완료된 후 테스트 단계를 거쳐 양품과 불량품을 분류하고 불량품이 발생하면 생산을 중단하고 생산라인의 상태를 점검하는 방식이다. 본 연구에서는 자동차 부품공장의 생산라인에서 불량품 생산을 줄이고 생산라인 가동시간의 지연을 줄이기 위한 불량 예방 모니터링 시스템에 대해 제안한다. 불량 예방 모니터링 시스템은 제품 조립의 각 단계 마다 테스트를 통해 데이터를 수집하고, 수집한 데이터에서 불량이 예상되면 알람 기능을 이용해서 경고를 하도록 설계하였다. 경고 메시지를 통해 불량이 예상되는 곳에 대해 조기에 조치하여 불량품이 나올 확률을 최소한으로 하고 제품의 생산지연 시간을 줄이는 것을 목표로 한다.

• Proceedings of the IEEK Conference
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• 2003.07b
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• pp.1109-1112
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• 2003

본 연구는 switching mode 의 Power NMOSFET failure mode 에 관하여 분석하고 원인을 규명하였다. 분석된 power NMOSFET은 30V급이며, vender A의 상용화 제품이다. 발생한 failure mode는 power switch 회로에서 특정 ID 를 detect 하지 못하는 mode 였다. 측정결과 source voltage 가 저하되었으며, power NMOSFET DC 동작특성 분석 결과 Vgs 변화에 따라 Id 가 저하되었다. Fail 된 power MOSFET 특성값 reference는 동일 LOT의 양품을 선정하였다. De-cap후 Inversion 과 Accumulation mode 별로 Photoemission spectrum analyzer(PSA) 분석 방법을 적용하였다. 결과 accumulation mode 에서 intensity가 감소하였으며, forward diode mode에서 국소적으로 변화하는 영역이 검출되었다. SEM 분석결과 gate metal 과 source metal 의 micro-contact 이 이루어져 있었다. 이 경우 gate metal 과 source metal 사이 close loop 를 형성하여 gate charge량을 변화시켜 power NMOSFET의 출력을 저하하는 failure mode가 발생됨을 분석할 수 있었다.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1345-1348
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• 2003

The Ferrule for the Optical Communication Connector is the product to set the optical ares of an optical fiber very precisely. Therefore, it is required high expectations such as high dimensional precision and new including flaws. Up to new the optical instrument has been used for the defeat and shape inspection of the ferrule, but in the paper we examined the detectable defeat and expectation by using Resonant Ultrasound Spectroscopy(RUS). The RUS is the measurement which is to excite specimen and to inspect the difference at natural frequency pattern between acceptable specimen and specimen which has some defeats. We analyzed the difference of natural frequency pattern in the experiment using Spectrum Analyzer. And we compared the results in the experiment with those in the simulation from the explicit finite elements code, Nastran.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.3
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• pp.59-66
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• 2006

In this paper, we suggested an evaluation method of cracks in a ceramic product by resonant ultrasound spectroscopy. For experiment, we manufactured nondestructive measurement system by resonant ultrasound spectroscopy and measured resonance frequencies of acceptable and cracked ferrules. The evaluation criterion of ferrule is based on the comparison of resonance frequencies between acceptable and cracked-ferrule. The criterion value that defined by suggested formula is 2. By using the criterion, it is possible to evaluate both acceptable and cracked-ferrule.

• Proceedings of the Korean Institute of Intelligent Systems Conference
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• 2008.04a
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• pp.174-175
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• 2008

본 논문에서는 반도체 패키징 기술의 일종인 TCP, COF의 제품 결함을 영상 처리를 이용하여 검출하는 알고리즘을 제시하고, 신뢰성을 확보 후 실제 검사 공정에 적용하는 방법론을 제시한다. 제안된 방법으로는 TCP, COF의 양품 패턴을 기준 영상으로 취득하고, 제품의 생산 과정에서 라인 스캔 카메라를 이용한 실시간 제품 영상을 취득한 후, 그레이 레벨 영상으로 변환하고, 노이즈를 제거하기 위한 다양한 필터를 적용한다. 그리고 기준 영상과 비교하기 위한 이진화와 라벨링을 통해 제품의 불량을 검출하여, 사용자에게 시각적으로 표현해 주게 된다. 마지막으로 TCP, COF의 다양한 불량 항목 중에서 10여 가지의 불량패턴을 대상으로 제안된 방법의 타당성을 검증하였다.

• Transactions of the Korean Society of Automotive Engineers
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• v.12 no.5
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• pp.108-117
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• 2004

In this paper, a measuring NDT(nondestructive testing) system using RUS(Resonant Ultrasound Spectroscopy) was built for nondestructive evaluation of the flaw in a ceramic Ferrule. The principle of RUS is that the mechanical resonant frequency of the materials depends on density, and the coefficient of elasticity. The RUS system is the measuring which is to exite specimen and to inspect the difference of natural frequency pattern between acceptable specimen and specimen which has some defects. RUS system is configured of spectrum analyzer, power amplifier, PZT sensor and support frame. For defect evaluation by the RUS, we performed to measure natural frequency of Ferrule, both acceptable and cracked. In the case of Ferrule, the resonant frequency of cracked-Ferrule existed to higher frequency band than acceptable-Ferrule.