• Title/Summary/Keyword: 압출 스크류

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Increase in Anti-Oxidant Components and Reduction of Off-Flavors on Radish Leaf Extracts by Extrusion Process (압출성형 무청 분말 추출물의 항산화 물질 함량 증가 및 이취 감소)

  • Sung, Nak-Yun;Park, Woo-Young;Kim, Yi-Eun;Cho, Eun-Ji;Song, Hayeon;Jun, Hyeong-Kwang;Park, Jae-Nam;Kim, Mi-Hwan;Ryu, Gi-Hyung;Byun, Eui-Hong
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.45 no.12
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    • pp.1769-1775
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    • 2016
  • Aerial parts (leaves and stems) of radish are usually discarded due to the distinct undesirable flavors associated with inappropriate preparations, despite their many health benefits. In this study, we examined the role of extrusion process in the removal of off-flavors and elevation of antioxidant activity in radish (Raphanus sativus L.) leaves and stems. To optimize the extrusion conditions, we changed the barrel temperature (110, 120, and $130^{\circ}C$), screw speed (150, 200, 250, and 300 rpm), and moisture content (20, 25, and 30%). The polyphenol and flavonoid contents significantly increased in extruded radish leaves and stems (ER) under optimum extrusion conditions ($130^{\circ}C$, 250 rpm, and 20%). Under extrusion conditions, we compared off-flavors (as amount of sulfur-containing compound) levels between ER and non-extruded radish leaves and stems (NER) by an electronic nose. A total of six peaks (sulfur-containing compound) were similarly detected in both ER and NER, whereas the ER showed reduced off-flavors. Levels of glucosinolate (${\mu}g/g$), which can be hydrolyzed into off-flavors during mastication or processing, were significantly decreased in the ER. From these results, extrusion processing can be an effective method to increase anti-oxidant activity and removal of off-flavors in radish leaves and stems.

Thermal Properties of blends of Poly and a Thermotropic Liquid Crystalline Polymer (Poly과 열방성액정 고분자 블렌드의 열적 성질에관한연구)

  • 김명섭
    • The Korean Journal of Rheology
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    • v.7 no.3
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    • pp.250-260
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    • 1995
  • 스크류 압출기로 제조한 poly(ether ether ketone) (PEEK)과 p-hydroxy benzoic acid/poly(ethylene tere-phthalate) (HBA/PET)의 공중합체인 열방성 액정 고분자의 블렌드 를 전조성에 대하여시차 주사 열분석기 (DSC)와 주사전자현미경(SEM)을 이용하여 연구하 였다. 측정된 유리전이 온도와 유리전이 온도에서의 열용량 증가분으로부터 PEEK가 액정고 분자에 녹아들어가는 양보다 액정 고분자가 PEEK에 녹아들어가는 양이 더 많음을 알수 있 었다. 고분자-고분자상호작용계수($\chi$12)값은 35$0^{\circ}C$에서 0.069$\pm$0.004이었고, 짝상에서 액정고 분자의 degree of disorder는 PEEK의 질량분율이 증가함에 따라 증가하였다. 블렌드에서 PEEK의 결정화에 액정 고분자는 거의 영향을 주지않았고 액정 고분자의 결정화 역시 PE 따에 영향을 받지 않았다. 모폴로지연구에서는 액정 고분자를 PEEK에 10%첨가시에 PEEK 의 메트릭스상에서 액정 고분자가 신장된 타원형을 형성하였으며 액정 고분자를 20% 첨가 시에는 액정 고분자가 섬유상구조를 가지고 있었다.

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Three-Dimensional Analysis of Chaotic Mixing in Chaos Single-Screw Extruder (카오스 단축 압출기의 3차원 카오스 혼합해석)

  • 권태헌
    • The Korean Journal of Rheology
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    • v.10 no.3
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    • pp.121-130
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    • 1998
  • 본 연구에서는 카오스 스크류에 대해 비선형 동력학적 모델을 도입하여 카오스가 일어나는 경로를 밝히고 이를 수치적으로 증명하였다. 배리어가 계속존재하는 경우를 적분 가능계로 정의하고 공간주기적 상공간에서 두 개의 호모클리닉 궤도를 포함하는 원환체를 적분가능계의 모델로 도입하였다. 주기적으로 삽입된 배리어 없는 영역을 교란 으로 취급하 여 해 사상을 도입하여 면적 보존의 포인카레 단면을 정의 하였다. 호모클리닉 궤도가 깨어 져 칸토로 집합을 이룸을 설명했고 내부의 원환체는 공진띠와 KAM띠를 이루며 혼합을 방 해함을 설명했다. 다변유한요소를 이용한 완전 3차원수치해석을 통해 회전수 x/3에 해당하 는 공진띠의 존재를 보이고 교란이 큰 경우에는 거의 모든 영역이 무작위적인 혼합을 보여 주는 카오스 영역으로 바뀜을 보였다.

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Effect of Compatibilizers on the Mechanical Properties of Waste Polypropylene/Waste Ground Rubber Tire Composites (상용화제의 첨가에 따른 재생 폴리프로필렌/폐타이어 분말 복합체의 기계적 특성 분석)

  • Park, Ki-Hun;Kim, Dong-Hak;Jung, Jong-Ki;Kim, Seong-Gil;Bang, Daesuk;Oh, Myung-Hoon;Kim, Bong-Suk
    • Resources Recycling
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    • v.23 no.1
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    • pp.70-79
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    • 2014
  • In this study, waste polypropylene and waste ground rubber tire(WGRT) composites were prepared by using a modular intermeshing co-rotating twin screw extruder. The effect of three main factors such as WGRT contents, particle size, compatibilizers on the properties of waste PP/WGRT composites was extensively investigated. Tensile strength of the composites was decreased with an increase in WGRT contents, whereas elongation at break and impact strength were increased. The tensile strength, elongation at break and impact strength of the composites with the smaller size of the WGRT were more enhanced. Addition of PP-g-MA into waste PP/WGRT composites exhibited better tensile strength. However, elongation at break and impact strength were slightly decreased with increasing of PP-g-MA. On the other hand, tensile strength, impact strength and elongation at break of the composites were increased by adding the EPDM-g-MA and SEBS-g-MA. Especially, elongation at break was significantly increased compared to the composite with PP-g-MA.

Effects of Ultrasonic Treatment and Particle Size on Mechanical Properties of Waste Polypropylene/WGRT Composites (초음파 처리와 분말 크기가 재생 폴리프로필렌/폐타이어 분말 복합체의 기계적 특성에 미치는 영향)

  • Kim, Donghak;Kim, Seonggil;Lee, Minji;Park, Jong-Moon;Oh, Myung-Hoon;Kim, Bong-Suk;Kim, Jinkuk;Bang, Daesuk
    • Resources Recycling
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    • v.24 no.2
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    • pp.36-45
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    • 2015
  • In this study, various sizes of waste ground rubber tire (WGRT) were devulcanized by a single screw extruder equipped with a sonicator in front of the die, and waste PP and devulcanized waste ground rubber tire (DWGRT) composites were prepared by an intermeshing co-rotating twin screw extruder. The crosslink density and percent devulcanization of WGRT and DWGRT for 40, 80 and 140 meshes were calculated. The mechanical properties of the composites were compared with each other. The effect of SEBS-g-MA as a compatibilizer was investigated on mechanical properties of both waste PP/WGRT and waste PP/DWGRT composites. The crosslink density was decreased with decreasing the WGRT size. On the other hand, the percent devulcanization was increased by adding the smaller size of WGRT. Also, tensile strength, impact strength and elongation at break of the composite with DWGRT were higher than those with WGRT. Especially, mechanical properties of the composites were significantly increased by adding the smaller size of WGRT and DWGRT. Addition of SEBS-g-MA into both waste PP/(D)WGRT composites exhibited better impact strength and elongation at break than the composites themselves.

Development of Internal Reforming Catalysts and Catalysts Forming Method using Homogeneous Precipitation (균일용액침전법을 이용한 내부개질촉매의 개발과 성형방법에 대한 연구)

  • Jung, Youshick;Rhee, Youngwoo;Koo, Keeyoung;Jung, Unho;Youn, Wanglai;seo, Yongseog
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.223.2-223.2
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    • 2010
  • 용융탄산염 연료전지(MCFC)는 $650^{\circ}C$에서 작동하는 고온형 연료전지 시스템이다. 이 시스템은 천연가스 등을 개질하여 생산된 수소를 바로 전기로 생산할 수 있는 시스템으로 열효율이 높으며, 현재 대체 발전시스템으로 각광을 받고 있다. MCFC는 개질방식에 따라 내부개질 방식과 외부개질 방식이 있다. 내부개질 방식은 수소를 생산하는 개질기가 스택내부에 장착된 형식으로 천연가스를 스택내부에서 개질하여 바로 전기를 생산하는 방식이다. 이 내부개질반응에 사용되는 촉매로는 알루미나에 담지된 니켈(Ni) 계열촉매이 주로 쓰이고 있다. 또한 내부개질촉매의 형태는 작은 원주형의 촉매형태로 성형되어 사용된다. 이 성형된 촉매의 크기가 바로 내부개질 스택의 크기를 결정하는 중요한 요소이다. 그래서 촉매의 크기는 되도록이면 작게 성형하는 것이 중요하다. 그러나 촉매의 크기가 너무 작으면 촉매를 성형하는데 큰 어려움이 생기게 된다. 본 연구에서는 니켈 촉매를 공침법이 아닌 균일용액침전법을 이용하여 제조하였으며, 이 촉매를 이용하여 지름이 약 2 mm 이하로 촉매를 압출성형하는 방법을 연구하였다. 먼저 요소(urea)를 이용한 균일용액침전법으로 촉매를 제조하였다. 최적의 촉매 합성조건을 살펴보기 위해서, 반응 온도를 80, 85, 90, 95, $100^{\circ}C$로 변화 시키면서 제조된 촉매의 특성을 살펴보았다. 그리고 촉매의 적절한 니켈 양을 알아보기 위해서 니켈의 양을 30, 40, 50, 60, 70 wt%로 변화 시켰으며, 조촉매로 사용되는 MgO 양을 5, 10, 15, 20 wt%로 변화 시켜서 제조된 촉매의 특성을 살펴보았다. 물성을 비교하기 위해서, X-선 회절분석(XRD) 및 TPR, 물리화학흡착을 하였다. 그 결과 침전반응온도가 $80^{\circ}C$에서 촉매가 가장 좋은 물성을 보였으며, 우수한 개질성능을 보였다. 그리고 촉매 활성물질인 니켈의 함량은 50 wt% 정도가 가장 적절한 함량이었으며, MgO의 함량이 15 wt%일 때 가장 우수한 물성과 개질 성능을 보여주었다. 이 촉매들은 공침법으로 제조된 상용촉매와 비교하였을 때, 보다 우수한 물성과 개질성능 보였다. 그래서 이 촉매를 균일침전법을 이용하여 대량으로 제조한 다음 압출성형 방법을 이용하여 촉매를 원주형으로 제조하였다. 먼저 제조된 촉매는 별도의 분쇄작업(볼밀 혹은 제트밀)을 거치지 않아도 입자사이즈가 약 $4{\mu}m$ 수준이 나오도록 촉매 제조조건을 조절 하였다. 그리고 소량의 Methyl cellulose(MC) 바이더와 물만 사용하여 촉매를 혼합한 다음 스크류 압출기를 이용하여 촉매를 성형하였다. 이 촉매는 지름이 약 2 mm 이하로 제조할 수 있었으며, 기계적 강도는 타정기로 성형한 상용촉매보다 우수하였다. 그리고 촉매 성능 또한 상용촉매와 비교하였을 때, 우수한 성능 보였다. MCFC용 내부개질 촉매로 균일용액침전법을 사용한 촉매가 적합하다고 판단되며, 압출성형에도 적합하다고 판단되었다.

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Quality Characteristics of Reconstituted Multi-Grain by Extrusion Process (압출성형기법에 의해 제조한 재성형 혼합곡의 품질특성)

  • Lee, Young-Tack;Seog, Ho-Moon;Kim, Sung-Soo;Kim, Kyung-Tack;Hong, Hee-Do
    • Korean Journal of Food Science and Technology
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    • v.29 no.5
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    • pp.963-968
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    • 1997
  • Cereals and legumes were ground, blended and extruded with a twin-screw extruder to form a reconstituted grain. The basic formula was as follows: brown rice 30%, barley 30%, wheat 20%, millet 5%, sorghum 5%, soybean 7%, and red bean 3%. Extrusion conditions were properly set for feed moisture content of $24{\sim}30%$, barrel temperature of $50{\sim}60^{\circ}C$, and screw speed at 250 rpm. The extruded grain was air-dried and evaluated for quality characteristics, compared with milled rice. Size and shape of the reconstituted grain were similar to short-grain milled rice. Stacking volume of the reconstituted grain was a little higher than that of milled rice, and its water absorption was more rapid. From the texture measurements, hardness of cooked reconstituted grain was slightly lower and adhesiveness was appeared to be higher.

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The Effects of Blend Composition and Compatibilizer on the Mechanical Properties of the PP/SAN and the PP/ABS Blends (블렌드 조성과 상용화제가 PP/SAN과 PP/ABS 블렌드의 기계적 물성에 미치는 영향)

  • 박정훈;성운모;현재천;김우년;홍병권;홍존희;임양수
    • Polymer(Korea)
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    • v.26 no.1
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    • pp.53-60
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    • 2002
  • Polypropylene(PP : continuous phase)/poly (styrene-co-acrylonitrile)(SAN : dispersed phase) blends, and PP/poly(acrylonitrile-butadiene-styrene) (ABS : dispersed phase)blends, containing various amounts of compatibilizer(PP-SAN graft copolymer), were prepared at various shear rates by using twin-screw extruder. In the PP/SAN blend, the average size of the dispersed particles(SAN) was increased with SAN content, while the flexural strength and tensile strength were decreased with SAN content. When the screw rpm was increased from 10 to 60 rpm, the size of the dispersed phase was decreased while the flexural strength and the tensile strength were increased. Maximum mechanical strength and minimum droplet size were observed when the 5 phr compatibilizer was added to the PP/SAN blends. The mechanical strength of PP/ABS blends such as flexural strength and tensile strength increased by adding compatibilizer was reached maximum when blends contained 5 phr compatibilizer.

Studies on the Effects of Amylase Addition to Rice Extrusion on the Rheological Properties of the Extrudate for Weaning Food Base (압출조리를 이용한 쌀 이유식 제조에서 아밀라제 첨가가 물성변화에 미치는 효과)

  • Lee, Gang-Gweon;Kim, Ji-Yong;Lee, Cherl-Ho
    • Korean Journal of Food Science and Technology
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    • v.26 no.6
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    • pp.670-678
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    • 1994
  • The effects of amylase addition during extrusion cooking of rice on the physico-chemical properties of the extrudates were investigated in order to develop rice-based Korean style weaning food products. A laboratory-built single screw extruder was used, the enzymes used were Termamyl 120LS(amylase from Bacillus licheniformis, NOVO Co.), BAN 240L(amylase from Bacillus amylolichuefaciens, NOVO Co.) and malt powder. By the addition of enzymes, the water soluble index of the extrudates increased by 3 times compared to that of the extrudates without enzyme and the concentration of reducing sugar in the extrudates increased drastically at 28 feed moisture. The gel permeation chromatographic pattern showed that the large molecular starch fractions diminished by the addition of enzyme during extrusion and the low molecular fraction increased. The residual enzyme activity in the extrudate were 27% for the most thermo-resistance enzyme by treating at $140^{\circ}C$ in the metering section of the extruder. The sediment volume of the extrudate dispersion increased as the metering section temperature increased to $140^{\circ}C$ . By the addition of enzymes the viscosity of extrudate dispersion was redused $1/4{\sim}1/200$ of that of the extrudates without enzyme. It allowed to use 1.8 times of solid material to the weaning food formulation to attain the same level of consistency as the commercial products. It proves that the addition of amylase during rice extrusion is effective to increase the energy density of weaning food by starch degradation, which results in the increases of water solubility, reducing sugar content, dispersibility and fluidability.

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Effect of Various Mixing Ratio of Non-glutinous and Glutinous Rice on Physical and Rheological Properties of Extrudate (멥쌀과 찹쌀의 혼합비율별 압출성형물의 물리적 성질 및 유동특성)

  • Kum, Jun-Seok;Kwon, Sang-Oh;Lee, Hyun-Yu;Lee, Sang-Hyo;Jung, Jin-Hyub;Kim, Jun-Pyong
    • Korean Journal of Food Science and Technology
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    • v.26 no.4
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    • pp.442-447
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    • 1994
  • Effect of different mixing ratio of non-glutinous and glutinous rice on physical and rheological properties of extrudate prepared in a single screw extruder were examined. The extrusion conditions in term of screw speeds, moisture content and die temperature were 258 rpm, 18% and $120^{\circ}C$, respectively. The resisdence time distribution of the most of materials were within 30 second and small portion of them went up to 80 second. The expansion ratio was the highest value (2.93) for 70% of glutinous rice in the mixture, while the lowest value for 100% of non-glutinous rice. Breaking strength was in the range between 1,051g and 1,117g for $10{\sim}20%$ of glutinous rice in the mixture, while the lowest value (737g) for 80%r of glutinous rice. As the amount of glutinous rice increased, L and a values were increased and b value was decreased. The uncooked cold paste viscosity had 400 B.U. for 100% non-glutinous rice , while no peak for the 100% glutinous rice. As the amount of glutinous rice increased up to 100%, the water absorption index (WAI) was decreased, while water solubility index (WSI) was increased. The rheological properties of extrudate were accounted by the law of Oswald. The flow behavior index of extrudate was less than 1.0, which showed pseudoplastic behavior. Yield stress was the highest value for 20% of glutinous rice in the mixture and the lowest value for $80{\sim}100%$ of glutinous; rice. Number of air cell was between 128 and 159 for $80{\sim}100%$ of glutinous rice in the mixture, while $81{\sim}84%$ for $0{\sim}20%$ of glutinous rice. The degree of shapefact was increased more when the mixtures of glutinous and non-glutinous rice was used than when glutinous or non-glutinous rice was only used.

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