• Title/Summary/Keyword: 압출실험

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Flexural Test on Composite Deck Slab Produced with Extruded ECC Panel (압출성형 ECC 패널을 이용하여 제작된 복합바닥슬래브의 휨 거동)

  • Cho, Chang-Geun;Han, Byung-Chan;Lee, Jong-Han;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.695-702
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    • 2010
  • This paper presents a reinforced concrete composite deck slab system newly developed using a high ductile ECC extrusion panel. In the construction practice, the cracking of reinforced concrete slab often becomes a problem especially in parking garages, underground structures, and buildings. The ECC panel manufactured by extrusion process as a precast product has not only a high-quality in control of cracking but also a merit in applying the construction of concrete slab because the use of ECC panel can realize a formless or half-precast construction with cast-in-place concrete. In the newly developed deck slab system, the ECC extrusion panel is located in the bottom of slab with the thickness of 10 mm, reinforcements are assembled and located on the ECC panel, and finally the topping concrete is placed in the field. In order to evaluate the newly developed slab system, experimental works by four point bending test are conducted to compare with the conventional reinforced concrete slab system. From experiment, the developed deck slab system using a ECC panel gives many improved performances both in control of bending cracking and in load-carrying capacities of slabs.

Fiber Distribution Characteristics and Flexural Performance of Extruded ECC Panel (압출성형 ECC 패널의 섬유분포 특성과 휨 성능)

  • Lee, Bang-Yeon;Han, Byung-Chan;Cho, Chang-Geun;Kwon, Young-Jin;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.21 no.5
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    • pp.573-580
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    • 2009
  • This paper presents the mix composition, production method, and curing condition applied to the extruded ECC(Engineered Cementitious Composite) panel which are able to exhibit multiple cracking and potential pseudo strain-hardening behavior. In addition to the production technique of extruded ECC panel, the effect of fiber distribution characteristics, which are uniquely created by applying extrusion process, on the flexural behavior of the panel is also focussed. In order to demonstrate fiber distribution, a series of experiments and analyses, including image processing/analysis and micro-mechanical analysis, was performed. The optimum mix composition of extruded ECC panel was determined in terms of water matrix ratio, the amount of cement, ECC powder, and silica powder. It was found that flexural behavior of extruded ECC panel was highly affected by the slight difference in mix composition of ECC panel. This is mainly because the difference in mix composition results in the change of micro-mechanical properties as well as fiber distribution characteristics, represented by fiber dispersion and orientation. In terms of the average fiber orientation, the fiber distribution was found to be similar to the assumption of two dimensional random distribution, irrespective of mix composition. In contrast, the probability density function for fiber orientation was measured to be quite different depending on the mix composition.

A Study on Material Characterization and Mechanical Properties of SMC Compression Molding Parts (SMC 압축성형재의 기계적 물성 및 특성에 관한 연구)

  • 김기택;임용택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.9
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    • pp.2396-2403
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    • 1994
  • An experimental study on material characterization and mechanical properties of SMC(Sheet Molding Compounds) compression method parts was carried out. Simple compression test using grease oil as a lubricant was carried out to characterize flow stress of SMC at elevated temperatures. Two different mold temperatures, $130^{\circ}C{\;}and{\;}150^{\circ}C$ and two different mold speeds, 15, 45 mm/min were used for preparing the specimen of SMC compression molded parts. Surface roughness, tensile, and 3-point bending tests were used to determine the effects of molding temperatures and speeds on mechanical properties of compression molded SMC parts. Orientation and distribution of glass fiber in the compression molded SMC parts were also investigated by photographing the burnt flat specimen and taking SEM(Scanning Electron Microscope) of cross-sectional T-specimen.

Chemical Components of Red, White and Extruded Root Ginseng (홍삼 . 백삼 및 압출성형 건조수삼의 성분특성)

  • Ha, Dae-Chul;Ryu, Gi-Hyung
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.34 no.2
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    • pp.247-254
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    • 2005
  • The objective of this study is to compare the chemical properties of red ginseng, white ginseng, and extruded ginseng. Six kinds of samples were prepared and examined their chemical components. The comparison among crude ash, crude lipid, and total sugar resulted insignificant difference. White ginseng had lower content of reducing sugar than those of extruded ginseng and red ginseng. Total amino acid was found relatively low in treatment A (sliced whole root and dried at 7$0^{\circ}C$). Total amino acid of treatment C (extruded dry whole root ginseng slices, moisture content 30%, barrel temperature 11$0^{\circ}C$, and screw speed 200 rpm) was higher than that of treatment B (extruded dry whole root slices, moisture content 25%, barrel temperature 11$0^{\circ}C$, and screw speed 200 rpm). Crude saponin of treatments A, B, C, D (white ginseng with skin), E (skinless white ginseng), and F (red ginseng) were 4.02, 4.77, 4.12, 3.56, 3.25, and 4.02%, respectively. Ginsenoside was contained similarly as crude saponin. The amount of ginsenoside in the treatment of A, B, C, D, E, and F was recorded respectively at 6.031, 8.108, 6.876, 7.978, 5.591, and 9.834 mg/g. A specific component in red ginseng, $R_{g3}$ was detected in treatment F. Maltol was detected in treatment Band F. Acidic polysaccharide was increased 2∼3% by extrusion process. In conclusion, extruded ginseng had similar components to those of red ginseng.

An Experimental Anlysis in Non-Circular Tube Extrusion Using the Effective Extrusion Ratio (비원형 중공 압출의 유효 압출비를 이용한 실험적 해석)

  • 한철호;김상화
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.520-526
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    • 1999
  • In this study a practical formula based on the experime수 랙 the estimation of load in the non-circular tube extrusion with the mandrel is proposed by using the effective extrusion ratio. Through some experiments for the several shaped sections, the coefficients of the empirical equation are determined by ticine as a model material at room temperature. The proposed empirical formula for the estimation of extrusion load will be applicable to the non-steady state as well as steady state for the extrusion of various shaped tubes from hollow billets.

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A Study on The Curvature Extrusion for Al Bumper Beam (알루미늄 범퍼 빔 곡률압출공정에 관한 연구)

  • Lee, S.K.;Kim, B.M.;Oh, K.H.;Park, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.42-45
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    • 2008
  • Recently, aluminum is widely used to reduce the vehicle weight. Aluminum curved extruded products are used for the design of automotive frame parts. This study focuses on the determination of process condition fur automotive bumper beam with various curvatures. In this study, a curvature prediction model has been proposed considering the geometric relationship and the characteristic of the curvature extrusion equipment. Using the proposed model and FE analysis, the appropriated process condition was determined to produce the bumper beam. Finally, curvature extrusion experiment was carried out to verify the effectiveness of the proposed curvature prediction model and the process condition.

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유체연마 공정에 따른 표면 변화 고찰

  • Gwon, Hyeok-Chae;Na, Dong-Hyeon;Hong, Man-Su;Ha, Tae-Gyun;Park, Jong-Do
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.257-257
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    • 2013
  • 4세대 방사광가속기를 2014년 말 건설 완공 목표로 언듈레이터 시제품 제작하여 테스트 진행과정에 있다. 좁은 틈의 언듈레이터를 지나가는 펄스전자의 진행이 잘되려면 낮은 임피던스가 요구되는데, 전자의 진행을 방해하는 주요 요인으로 진공 표면 거칠기와 산화층 두께에 영향을 많이 받는다. 이러한 영향을 줄이기 위하여 연질의 알루미늄 6063-T6를 재료로 압출공정에 혼합가스를 주입하여 표면 산화를 최소화하였다. 본 실험은 6 m 압출형 진공용기에 압출공정만 거친 것과 유체연마 메디아 종류별, 크기별, 처리시간에 따른 표면개선 효과와 산화층 변화를 알아보았다. 그리고 최종 유체연마 메디아제거 과정에 경면 연마된 표면에 2차 스크레치가 발생하는 원인을 진단하고 이를 방지하기 위한 알코올 주입형 정압시스템을 개발한 것을소개한다.

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The Effect of Fiber Orientation on the Extrudate Swell of Fiber Suspensions (섬유현탁액의 섬유배향이 압출팽창에 미치는 영향)

  • 이승종
    • The Korean Journal of Rheology
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    • v.4 no.1
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    • pp.70-81
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    • 1992
  • 비교적 묽은 섬유현탁액의 압출팽창 유동을 수치모사하기 위하여 유동장과 섬유배 향 사이의 상호작용을 고려하고 연속체이론에 기초한 유변방정식을 사용하였다. 또한 섬유 배향분포를 얻기 위하여 배향텐서로 표시된 섬유배향방정식을 사용하였는데 이때 섬유간 상 호작용의 효과를 고려해 주기 위하여 현상학적 확산항을 추가하였다. 실험결과와 비교가 용 이한 원통관을 통과하는 섬유현탁액의 압출팽창 유동을 수치모사한 결과 관 입구에서 섬유 가 유선방향으로 정렬되어 유입될 때 현탁강도가 증가함에 따라 팽창비는 감소함을 알수 있 었다. 하지만 관 길이가 짧고 또한 관 입구에서 섬유가 임의 배향상태로 유입될 경우에는 반대로 팽창비가 증가함을 보였다. 관 입구에서의 다른 배향상태에 의해 발생하는 팽창비의 서로다른 경향은 외부 표면부분과 내부중심부분의 신장점도의 차이로 설명할 수 있었다.

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Numerical and Experimental Investigation on the Tube Forming in the Radial-Forward Extrusion (레이디얼-전방압출에서 튜브성형에 관한 해석 및 실험)

  • 고병두;장동환;최호준;황병복
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.12
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    • pp.168-175
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    • 2003
  • In this paper, the tube forming by radial-forward extrusion is analyzed by numerical simulation and experiments. The paper discusses the effects of process variables such as gap height, relative gap width and die corner radius on tube forming. The influence of deformation patterns of flange in radial extrusion on forward extrusion for tube forming is investigated and summarized in terms of the maximum forming force and hardness variations along the extrusion path. Furthermore the external defects are shown experimentally during the forming operation. Based on finite element analysis in conjunction with experimental test in Al alloy, analysis is performed for important parameter combination in order to reduce forming defects. Eventually, the process parameters for safe forming are suggested in order to reduce the forming defects.

Analysis of plastic deformation through axisymmetric backward extrusion using upper-bound method (上界解法에 의한 軸對稱 後方押出의 塑性變形 解析)

  • 한철호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.330-336
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    • 1989
  • In analyzing the axisymmetric backward extrusion process a new method of analysis using upper-bound theorem is proposed in which the plastic zone and dead metal zone cam be predicted. Experiments are carried out with commercial aluminum. The metal flow on the meridional plane has been visualized experimentally by using the gridded specimens. It is shown that the theoretical results both in extrusion load and deformation pattern are in good agreement with the experimental results and they can be used for effective punch and die design to consider various process parameters in axisymmetric backward extrusion.