• Title/Summary/Keyword: 압축 피로 수명

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차량용 스프링강의 피로수명에 미치는 압축잔류응력의 영향 (The Effect of Compressive Residual Stress on The Fatigue life in Spring Steel for vehicles)

  • 박경동;정찬기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.281-287
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    • 2002
  • Nowadays, many components used in machinery industry is required lightness and high strength. Therefore, the effects of compressive residual stress by shot-peening which is method to improve fatigue lift of spring steel (JISG SUP-9), which used in suspension of automobile, on fatigue crack growth characteristics was investigated with considering fracture mechanics. So, we can obtain followings 1. The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent on Paris equation. 2. Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. 3. The threshold stress intensity factor range is increased with increasing compressive residual stress. 4. In fracture surface of fatigue crack growth it is investigated that compressive residual stress remarkably retards fatigue crack growth.

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스프링강의 피로파괴에 미치는 압축잔류응력의 영향 (A Study on the effect of Compressive residual stress on fatigue crack propagation behavior of the spring steel)

  • 진영범;박경동
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.348-352
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    • 2004
  • Recently the steel parts used for automiles and trains are required to be used under higher stress than ever before in need of the weight down. However, threr are a lot of problems with developing such of fatigue strength and fatigue life are mainly focused on by adopting residual stress. And got the following characteristics from crack growth test carried out stress ratio. Fatigue life shows more improvement in the Un-peening material. And Compressive residual stress of surface on the Shot-peening processed operate resistance force of fatigue. So we cam obtain fallowings. (1) The fatigue crack growth rate on stage II is conspicuous with the size of compressive residual stress and is dependent of Paris equation. (2) Although the maximum compressive residual stress is deeply and widely formed from surface, fatigue life does not improve than when maximum compressive residual stress is formed in surface. (3) The threshold stress intensity factor range is increased with increasing compressive residual stress.

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유한요소법을 이용한 척추 삽입형 경추판 시스템에 대한 생체역학적 피로해석 (Biomechanical Fatigue Analysis of Cervical Plate Systems by using a Computer Simulation Based on Finite Element Method)

  • 김성민;양인철;조성윤
    • 한국정밀공학회지
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    • 제25권8호
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    • pp.96-103
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    • 2008
  • In this study, we performed the biomechanical analysis of cervical plate systems by using a computer simulation based on finite element method to derive reliable model by analysis of design variables and fatigue behavior. To simulate the cervical spine movement in-vivo state by surgery, we modeled the cervical plate system which consisted of screws, rings, rivets, and plate and Ultra High Molecular Weight Polyethylene (UHMWPE) Block. The experiment of cervical plate system followed the ASTM F1717 standards that covered the materials and methods for the static and fatigue testing. The result of computer simulation is compared with experimented test. We expected this study is to derive reliable results by analysis of design variables and fatigue behavior for developing a new model.

FRP 보강근을 사용한 콘크리트 휨부재의 정적 및 피로특성에 대한 실험적 연구 (An Experimental Study for Flexural Characteristic of Concrete Beam Reinforced with FRP Rebar under Static and Fatigue)

  • 심종성;박성재;강태성;권동욱;이기홍
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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    • pp.313-316
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    • 2008
  • 철근 콘크리트 구조물의 철근 부식은 구조물의 성능 저하의 주요한 원인 중 하나이다. 철근 부식은 구조물의 수명을 단축시켜 막대한 유지 관리 비용을 요구하게 된다. 또한 이러한 철근의 부식은 주기적인 반복하중을 받는 교량이나 도로와 같은 구조물들의 구조적 성능저하를 가중시키는 요인이 되고 있다. 이러한 이유들로 인해 철근을 대체할 수 있는 FRP 보강근의 사용에 대한 관심이 증가하고 있다. 그러나 국내외적으로 FRP 보강근의 피로시험에 대한 연구는 전무한 실정이다. 이에 본 연구에서는 국내외로 상용화된 FRP(GFRP, CFRP) 보강근의 실제 구조물에 대한 적용가능성을 고찰하기위해 휨 보강시험체의 인장부 보강근으로 사용하여 정적 및 피로 성능을 검증하고자 한다. 본 연구에서 사용된 시험체는 ACI 440.1R-06으로 설계되었으며, CFRP 보강근으로 보강된 시험체(CR)와 GFRP 보강근으로 보강된 시험체(GR)는 과보강 단면으로 설계되었다. 정적 휨 실험을 수행한 결과, CR 시험체와 GR 시험체 모두 콘크리트 보의 상단 압축부가 파괴되는 것을 확인할 수 있었다. 피로 실험시 피로응력수준은 정적 휨 강도의 60%, 70%, 80%로 하여 실험을 수행하였다. 대부분의 시험체가 압축 파괴 양상을 보였지만 CR-60과 CR-70 시험체는 인장부 보강근의 파단으로 인한 파괴를 확인할 수 있었다. 피로 실험결과를 바탕으로 회귀분석을 통해 S-N 상관도를 적용하여 S-N 관계식을 얻을 수 있었다.

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SUP7-50CrV4강의 피로강도에 미치는 압축잔류응력의 영향 (The effect of compress residual stresses for fatigue strength of SUP7-50CrV4 Steel)

  • 박경동;정찬기
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2001년도 추계학술대회 논문집
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    • pp.247-252
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of shot peening of two-stage shot peening and single-stage shot peening. And for this study, two kinds of spring steel (SUP7, 50CrV4) are used. This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from on low stress condition, the 1st stage shot peening is not affected by nonmetallic inclusion under metal. it is possible that the 2nd stage shot peening increases the fatigue life and the high stress but that is affected by nonmetallic inclusion under metal. so far beeasily 50CrV4 have made high stress. But, results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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X선 잔류응력을 이용한 냉간압연강의 피로손상 모델링에 관한 연구 (A Study on Fatigue Damage Modelling in Cold Rolled Steel using X-ray Residual Stress)

  • 조석수;주원식
    • 한국해양공학회지
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    • 제13권4호통권35호
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    • pp.55-62
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    • 1999
  • Cold rolled steel has much plastic strain in the material surface produced by manufacturing process. The strain causes the variation of surface residual stress, in which influences the fatigue behavior under repeated loading. As experimental results, it was confirmed that the behavior of residual stress ${\sigma}_r$, with cycle N consisted of three stages except stress amplitude near fatigue limit in SPCC steel. On the first stage compressive residual stress decreased rapidly, on the second stage gradually, and on the last stage slightly. The relation between ${\sigma}_r$, and log N appeared linear behavior except the early part of cycle ratio $N/N_f$. The average gradient of ${\sigma}_r$, with respect to log N seemed to take a constant value without initial cycle ratio. On the other hand, the $N_f$ line was regressed by the first-order polynomial equation on ${\sigma}_r-log\;N_f$ diagram. Therefore, this study showed that both the gradient of ${\sigma}_r$, with respect to log N and the $N_f$ line was useful in predicting the cycle ratio $N/N_f$.

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현가장치재의 부식피로균열진전에 미치는 쇼트피닝의 영향 (An Effect of Shot Peening on Corrosion Fatigue Crack Growth of Suspension Material)

  • 박경동;안재필
    • 한국자동차공학회논문집
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    • 제14권3호
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    • pp.88-94
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    • 2006
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, the effect of shot peening in corrosion environment was not known. In this study, investigated is the effect of shot peening on corrosion fatigue crack growth of SAE 5155 steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of SAE 5155 are as follows; the fatigue crack growth rate of the shot peening material was lower than that of the non-peening material. And fatigue life shows more improvement in the shot peening material than in non-peening material. This is due to the compressive residual stress of surface increases resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

천호산 석회암의 반복하중에 의한 피로파괴거동에 관한 연구 (A Study on the Fatigue Failure Behavior of Cheon-Ho Mt. Limestone Under Cyclic Loading)

  • Lee, Jong-Uk;Rhee, Chan-Goo;Kim, Il-Jung;Kim, Yeong-Seok
    • Nuclear Engineering and Technology
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    • 제24권1호
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    • pp.98-109
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    • 1992
  • 본 연구에서는 천호산석회암에 대한 피로파괴 거동을 조사하기 위해“일축압축 반복시험”을 수행하였고, 반복 하중하에서는 하중속도를 760kg/$\textrm{cm}^2$/sec로 적용하여 일정하게 유지시켰다. 또한 암종에 따른 피로거동을 규명하기 위해 Indiana 석회암과 성주사암에 대한 기존의 연구결과와 비교 검토하였다. 피로현상은 파괴에 이르는데 요하는 반복횟수(N)와 최대적용응력(S)과의 관계를 S-N 곡선으로 나타낸다. 암종에 따른 S-N곡선을 비교하기 위해 $10^4$반복횟수까지 식으로 나타내었고, 이 때의 천호산석회암과 성주사암시편의 상관계수(R)는 각각 0.886, 0.983 이다. 3가지 암석시편 모두가 응력 수준이 높을수록 피로수명이 짧은 점을 알 수 있었다 암종별 피로수명은 천호산석회암, Indiana 석회암과 성주사암의 경우에 있어서 각각 응력수준 81.5% 이상, 70% 이상 74.8% 이상에 해당한다고 볼 수 있다. $10^4$회 반복에서도 파괴되지 않은 시편들에 대해 정하중강도를 측정하여 원래의 정하중강도와 비교한 결과, 강도증가율은 천호산석회 암이 약 6.18%, Indiana 석회암의 경우는 10.96% 정도이다. 반복횟수에 따른 포아송비와 체적변형률의 변화를 조사하기 위해 천호산 석회암과 성주사암을 비교한 결과, 두 경우 모두 응력수준이 높을수록 급증하는 경향을 나타내며, 파괴직전부터 급격한 증가추세를 보였다 또한 각 응력수준에 저한 포아송비와 체적변형률에 있어서 1회 반복시와 파괴직전의 반복시를 비교 검토하였다.

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해양구조용강의 피로크랙진전특성에 미치는 쇼트피닝 투사속도의 영향 (A Study on the Effect of Shot Velocity by Shot Peening on fatigue Crack Growth Property for Marine Structural Steel)

  • 박경동;노영석
    • 한국해양공학회지
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    • 제17권2호
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    • pp.47-53
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    • 2003
  • The development of new materials with light weight and high strength has become vital to the machinery, aircraft and auto industries. However, there are a lot of problems with developing such materials that require such expensive tools, as well as a great deal of time and effort. Therefore, the improvement of fatigue life through, the adoption of residual stress, is the main focus. The compressive residual stress was imposed on the surface according to each shot velocity(1800, 2200, 2600, 3000rpm) based on Shot-peening, which is the method of improving fatigue life and strength. By using the methose mentioned above, we arrived at the following conclusions; 1. The fatigue crack growth rate(da/dN) of the Shot-peened material was lower than that of the Un-peened material. In stage I, $\Delta$K$_{th}$, the threshold stress intensity factor, of the shot-peen processed material is high in critical parts, unlike the Un-peened material. Also m, fatigue crack growth exponent and number of cycle of the Shot-peened material was higher than of the Un-peened material. That is concluded from effect of da/dN. 2. Fatigue life shows more improvement in the Shot-peened material than in the Un-peened material. Compressive residual stress of the surface on the Shot-peen processed operate resistance force of fatigue crack propagation.

STS 316鋼 의 高溫低사이클 疲勞强度 와 破壞擧動 에 미치는 크리이프 - 疲勞 相互作용 의 影響 (Effect of creep-fatigue interaction on high temperature low cycle fatigue strength and fracture behavior of STS 316 stainless steels)

  • 오세욱;이규용;김중완;문무경
    • 대한기계학회논문집
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    • 제9권2호
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    • pp.140-149
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    • 1985
  • 본 연구는 오오스테나이트계 STS 316 스테인레스강에 대하여 온도 550.deg. C의 대 기중에서, 변형율제어에 의한 인장-압축에 크리이프 유지시간을 갖는 고온저사이클 피 로시험을 하여 변형율폭 및 크리이프 유지시간이 피로수명에 미치는 영향과 파단면을 주사형 전자현미경으로 관찰하여 크리이프-피로 상호작용이 피로파단면에 미치는 크리 이프 효과를 실험 고찰하였다.