• Title/Summary/Keyword: 압입 하중

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Effect of Single Overload on the Fatigue Crack Growth Behavior of Laser Welded Sheet Metal (단일 과대하중에 의한 레이저 용접 판재의 피로균열 전파거동)

  • 곽대순;김석환;오택열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.161-169
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    • 2004
  • In this study, we investigated fatigue crack growth behavior of laser welded sheet metal due to a single overload. Fatigue specimens were made using butt joint of cold rolled sheet metal that was welded by $CO_2$ laser. The fatigue crack propagation tests were performed in such a way that fatigue loading was parallel to the weld line while crack propagation was perpendicular to the weld line. Single overload was applied when fatigue crack tip was arrived near the weld line. The distances between the crack tip and the weld line at which a single overload was applied were 6, 4 and 2mm. The effect of specimen thickness and overload ratio on the fatigue behavior was determined. The plastic zone size of crack tip due to the single overload was determined from the finite element analysis. For investigating fatigue crack growth behavior, we used different thickness specimen 0.9mm and 2.0mm, and variable overload ratio applied fatigue crack propagation test. Also we used finite element analysis for investigating the plastic zone size of crack tip when single overload applied

A Study on the Unloading Stiffness of Instrumented Indentation Tests (압입시험에서 하중제하곡선의 강성율에 관한 고찰)

  • 이병섭;이호진;이봉상
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.168-171
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    • 2003
  • Instrumented indentation tests have been used for estimating material properties. In order to analyze deformation characteristics with various factors, the unloading stiffness should be properly determined from the elastic behaviour. In general, the unloading stiffness is obtained from shifted power functions fitting to indentation unloading curves. But, the functions give often a poor representation of actual data. In this study, control conditions for fitting unloading curves by shifted power functions were investigated. The current efforts may provide useful information about unloading process and valid unloading stiffness.

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Modeling of damage initiation in singly oriented ply Fiber Metal Laminate under concentrated loading conditions (집중 하중을 받는 일방향 보강 섬유 금속 적층판의 손상 개시 모델링)

  • 남현욱;정성욱;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.65-68
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    • 2001
  • In this research, damage initiation in singly oriented ply (SOP) FML under concentrated loading conditions was studied. The finite element method (FEM) base on the first order shear deformation theory is used for the analysis of fiber orientation effect on FML under concentrated loading conditions. The failure indices were calculated for the variation of fiber orientation and the results were compared with indentation experiments. The failure indices were well matched with damage initiation of SOP FML. Indentation results shows that the crack initiation of SOP FML is determined by stiffness induced by fiber orientation and tile penetration load of SOP FML are influenced by the deformation tendency and boundary conditions.

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Stress Analysis of the Micro-structure Considering the Residual Stress (잔류응력을 고려한 미세구조물의 강도해석)

  • 심재준;한근조;안성찬;한동섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.820-823
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    • 2002
  • MEMS structures Generally have been fabricated using surface-machining, but the interface failure between silicon substrate and evaporated thin film frequently takes place due to difference of linear coefficient of thermal expansion. Therefore this paper studied the effect of the residual stress caused by variable external loads. This study did not analyzed accurate quantity of the residual stress but trend for the effect of residual stress. Several specimens were fabricated using other material(Al, Au and Cu) and thermal load was applied. The residual stress was measured by nano-indentation using AFM. The results showed the existence of the residual stress due to thermal load. The indentation area of the thermal loaded thin film reduced about 3.5% comparing with the virgin thin film caused by residual stress. The finite element analysis results are similar to indentation test.

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Damage Detection of Fiber-Metal Laminates Under Axial and Indentation Load (섬유-금속 적층판의 인장 및 압입 하중에서의 손상감지)

  • Yang, Yoo-Chang;Han, Kyung-Seop
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.370-375
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    • 2003
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Tensile and indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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A Study on the Unloading Stiffness of Instrumented Indentation Tests (계장화 압입 시험에서 하중 제거 곡선의 강성률에 관한 고찰)

  • 이병섭;이호진;이봉상
    • Transactions of Materials Processing
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    • v.13 no.1
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    • pp.21-26
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    • 2004
  • Instrumented indentation tests have been used for estimating material properties. In order to analyze deformation characteristics with various factors, the unloading stiffness should be properly determined from the elastic behavior. The unloading stiffness is generally obtained from the shifted power functions fitting with the experimental unloading data. However, the functions often give rise to a poor representation of actual data, and also the unloading stiffness is governed by unloading condition. In this study, both numerical and experimental conditions to obtain proper unloading stiffness were investigated. The result showed that the amount of unloading ratio and hold time played an important role in fitting the unloading curves. The current efforts can successfully provide the unloading stiffness for indentation material properties.

Nanoindentation Investigation of Mechanical Properties in Oxide Laminar Composites (Nanoindentation을 이용한 산화물 층상 복합체의 기계적 성질 평가)

  • 윤석영;백동주;양태영;박홍채
    • Journal of the Korean Ceramic Society
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    • v.40 no.7
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    • pp.667-671
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    • 2003
  • Tape cast laminar composites with alumina/zircon(reaction-bonded mullite/zirconia) as an inner layer and alumina/zirconia or mullite/zirconia as an outer layer have been fabricated by hot-pressing. The mechanical properties(hardness and Young's modulus) and microstructure of laminar composites were examined using a nanoindentation technique and Scanning Electron Microscopy (SEM), respectively. The indentation load-displacement curve revealed the existence of residual stress in laminar composites.

Damage and Failure Detection of Fiber-Metal Laminates Under Indentation Load (섬유-금속 적층판의 압입 하중에서의 손상 및 파손 검출)

  • 양유창;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.42-45
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    • 2003
  • Optical fiber vibrations sensors (OFVSs) and extrinsic Fabry-Perot interferometer (EFPI) were used in damage monitoring of fiber-metal laminates(FML). The optical fiber vibration sensor and EFPI were applied in order to detect and evaluate the strain, damage and failure of FML. Damages in composites, such as matrix cracks, delamination and fiber breakage may occur as a result of excessive load, fatigue and low-velocity impacts. Indentation test was performed with the measurement of optical signal and acoustic emission (AE). The signals of the optical fiber vibration sensor due to damages were quantitatively evaluated by wavelet transform. It was found that damage information of comparable in quality to acoustic emission data could be obtained from the optical fiber vibration sensor signals.

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Observation of Growth Behavior of Induced Hillock for Nano/Micro Patterning on Surface of Borosilicate with Etching Time and Load (보로실리케이트 표면의 나노/마이크로 패터닝을 위한 식각 시간, 하중에 따른 유기 힐록의 성장거동 관찰)

  • Cho S. H.;Youn S. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.182-185
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    • 2005
  • Indentation pattern and line pattern were machined on borosilicate(Pyrex 7740 glass) surface using the combination of mechanical machining by $Nanoi-indenter\circledR$ XP and HF wet etching, and a etch-mask effect of the affected layer of the nano-scratched and indented Pyrex 7740 glass surface was investigated. In this study, effects of indentation and scratch process with etching time on the morphologies of the indented and scratched surfaces after isotropic etching were investigated from an angle of deformation energies.

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Effects of Penetration Direction on Contact Damage and Microstructure in ${Al_2}{O_3}$/Al Composite Fabricated by Reactive Metal Penetration (반응금속 침투법으로 제조된 ${Al_2}{O_3}$/Al 복합체에서 침투방향성이 미세구조 및 접촉손상에 미치는 영향)

  • 백운규;정연길
    • Journal of the Korean Ceramic Society
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    • v.37 no.9
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    • pp.909-914
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    • 2000
  • 반응금속 침투법으로 제조한 $Al_2$O$_3$/Al 복합체의 파괴특성과 손상 내구성을 침투방향성에 따라 관찰하였으며, 복합체는 $Al_2$O$_3$단일상보다 향상된 파괴인성과 Al 단일상보다 높은 경도값을 나타내었다. Vickers 압입법을 사용한 복합체의 손상형태에서는 침투방향에 따른 각각의 미세구조에 의해 상이한 특성을 나타내었으며, 헤르찌안 압입법을 사용한 복합체의 손상거동은 $Al_2$O$_3$과 Al의 중간거동을 나타내었다. 헤르찌안 압입 후 강도저하시험으로 복합체가 갖는 우수한 결함저항성을 관찰할 수 있었으며, 높은 헤르찌안 하중에서는 복합체의 강도저하 특성이 복합체의 미세구조에 의존함을 관찰할 수 있었다. 이와 함께 복합체에서의 반응금속 침투방향성, 미세구조 그리고 손상 내구성 사이 상호연관성에 대해 논의하였다.

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