• Title/Summary/Keyword: 압입 하중

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유한요소해석에 의한 나노인덴테이션의 탄소성 변형에 관한 연구

  • 양현윤;조상봉;김지수;윤존도;김봉섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.273-273
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    • 2003
  • 나노인덴테이션은 압자를 수 $\mu\textrm{N}$의 힘으로 시편에 압입을 시켜 재료의 경도나 탄성계수와 같은 기계적 특성을 평가하는 압입경도 시험법이다. 압입 변위를 나노미터범위로 조절할 수 있어 기존에 접근할 수 없었던 박막의 기계적 특성을 평가하는데 응용이 넓어지고 있다. 본 연구에서는 나노인덴테이션에서 제공되는 하중-변위곡선과 유한요소해석의 결과를 비교하여 유한요소해석의 신뢰성을 검증하고, 유한요소해석에서 여러 가지 재료의 특성에 따른 파일업과 싱크인 현상을 규명 하고자 한다.

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Contact Diagnosis between Pipeline and Steel casing (매설배관과 압입관의 접촉 부위 진단)

  • 박경완;이선엽;전경수
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1999.05a
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    • pp.38-38
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    • 1999
  • 매설배관은 도로 혹은 철길올 횡단하는 경우와 같이 굴착에 의한 시공이 불가능한 경우에 압업관을 사용하여 시공하며 이러한 압업관은 배관이 토양의 하중으로부터 안 전하게 유지되도록 하는 기능도 한다. 압엽관은 배관과 접촉이 되지 않도록 절연체 를 배관과의 사이에 삽업올 하도록 규정되어 있는데 여러 가지 이유로 배관과 접촉이 되기도 한디 배관과 압업관이 전기적으로 접촉되면 배관을 방식하기 위한 방식전류 를 압입관에 빼앗기게 되고 압업관 내부의 배관은 비방식 상태에 놓이게 되어 부석이 일어날 가능성이 높다. 본 연구는 실제 매설배관 현장에서 배관과 압입관의 접촉여부 에 대하여 조사한 방법 및 결과에 대한 것이다. 본 연구에서는 압업관의 접촉여부를 확인하기 위하여 다음과 같은 방법을 사용하 였다. 첫째. 배관과 압입관의 방식선위를 단순하게 측정하는 것이다. 배관과 압업관 의 전위가 같은가 다른가를 측정하는 방법이다. 둘째, 배관의 방식전류를 on, off하면서 배관과 압입판의 전위거동을 살펴보는 것이다. 셋째, 배관과 압업관을 언위적으로 접촉시켜 흐르는 전류량을 확인함으로써 접촉여부를 확인할 수 있었다. 넷째 배관을 따라 흐르는 방삭전류량을 측정하였다. 이상과 같은 방법을 사용하여 배판과 접촉된 압압관을 확인할 수 있었다. 접촉된 압입관에서 접촉지점을 확인하기 위하여 배관과 압입관 사이에 전류를 인가하고 압입 관의 양단의 배판 사이의 전위 변화를 측정하여 그 전위변화값과 인가한 전류값을 통 하여 계산된 저항올 배관의 길이로 환산하여 대략적인 접촉지점을 확인할 수 있었다.

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Study of the Damage Property of a Contacted Indent by Finite Element Method (유한요소해석에 의한 압입 접촉손상 특성 연구)

  • Cho, Jae-Ung;Kim, Choon-Sik;Lee, Hee-Sung;Kim, Young-Choon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5974-5979
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    • 2014
  • Lightweight parts with very uniform precision are manufactured by an indent method and the press technique has been improved. Upon assembly with an indent method, a deformation force due to the compressive force occurs between the pin and hole and the contact surface is affected by damage. Therefore, a 3 dimensional model was made using the CATIA program and the damage on the surface contacted with indent was estimated through the ANSYS program in this study. In the analysis result, the maximum load applied at the PCB plate was 21.3 N when the pin goes through the PCB plate. When PCB plate came out of the pin, the maximum load was 19.24 N. As the structural analysis result, the maximum equivalent stress of Pin 1 was 192.96MPa because the maximum stress occurs at Pin 1 among all parts of this study model. By examining the damage property of the contacted indent and applying this study result to the design of real indentation, the damage can be prevented and the durability can be estimated.

Damage Analysis of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions by Using Acoustic Emission (음향 방출법을 이용한 집중하중을 받는 일방향 섬유 금속 적층판의 손상 해석)

  • 남현욱;김용환;한경섭
    • Composites Research
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    • v.14 no.5
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    • pp.46-53
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subjected to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, acoustic emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. The damage process of SOP FML was divided by three parts, i.e., crack initiation, crack propagation, and penetration. The AE characteristics during crack initiation show that the micro crack is initiated at lower ply of the plate, then propagate along the thickness of the plate with creating tiber debonding. The crack grow along the fiber direction with occurring 60∼80dB AE signal. During the penetration, the fiber breakage was observed. As fiber orientation increases, talc fiber breakage occurs more frequently. The AE signal behaviors support these results. Cumulative AE counts could well predict crack initiation and crack propagation and AE amplitude were useful for the prediction of damage failure mode.

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Weibull Statistical Analysis According to Vickers Indentation Load of Peened ZrO2 Composites Ceramics by Different Shot Size (크기가 다른 Shot에 의하여 Peening한 ZrO2 복합 세라믹스의 비커스 압입하중에 따른 와이블 통계 해석)

  • Ahn, Seok Hwan;Kim, Dae Sik;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.12
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    • pp.987-995
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    • 2016
  • In this study, the effects of shot peening (SP) on the Vickers hardness of $ZrO_2$ were studied. The size of the shot balls were ${\phi}180{\mu}m$ and ${\phi}300{\mu}m$. The Vickers hardness was measured using an indentation load of 98 N and 294 N. The Vickers hardness was evaluated using Weibull statistical analysis. The scale parameters were significantly evident from the indentation load of 98 N and the shot ball of ${\phi}180 {\mu}m$. Generally, the shape parameters were also evident from the small short ball (180sp). Thus, it is shown that the introduction of a compressive residual stress by SP is an effective technique for increasing the mechanical properties of $ZrO_2$.

Mechanical Properties of Minerals in Daejeon Granite According to Depths by Dynamic Ultra-micro Hardness (동적 초미소 경도법에 의한 심도별 대전화강암 내 광물들의 역학적 특성)

  • Choi, Junghae;Shin, Juho;Jang, Hyongdoo;Kang, Seong-Seung
    • Tunnel and Underground Space
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    • v.27 no.3
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    • pp.172-184
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    • 2017
  • The hardness and mechanical properties of the minerals in the Daejeon granite according to depths were investigated by indentation test, load-unload test, and cycle test of dynamic ultra-micro hardness. As a result of the tests, it was possible to classify into three mineral groups (Group-1, -2, -3). The Martens hardness was not significantly different between 41 m and 223 m depths in three mode tests. Nevertheless, they showed in the order of a cycle test < load-unload test < indentation test. Considering the average Martens hardness, elastic modulus, and indentation work for each mineral group, their boundaries were relatively clear. In conclusion, A relatively accurate hardness of minerals can be obtained by three mode tests of dynamic ultra-micro hardness. In addtion, it was possible to characterize the elastic modulus and the elastic-plastic properties of the minerals from the load-unload and cycle tests.

Prediction of State of Cutting Surfaces of Polymers by Analysis of Indentation Load-depth Curve (압입하중-변위곡선 분석을 통한 폴리머 소재의 절삭표면상태 예측에 관한 연구)

  • Jeon, Eun-Chae;Kim, Jae-Hyun;Je, Tae-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.76-81
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    • 2011
  • UV imprinting process can manufacture high-functional optical components with low cost. If hard polymers can be used as transparent molds at this process, the cost will be much lower. However, there are limited researches to predict the machinability and the burr of hard polymers. Therefore, a new method to predict them by analyzing load-depth curves which can be obtained by the instrumented indentation test was developed in this study. The load-depth curve contains elastic deformation and plastic deformation simultaneously. The ratio of the plastic deformation over the sum of the two deformation is proportional to the ductility of materials which is one of the parameters of the machinability and the burr. The instrumented indentation tests were performed on the transparent molds of the hard polymers and the values of ratio were calculated. The machinability and the burr of three kinds of hard polymers were predicted by the ratio, and the prediction was in agreement with the experimental results from the machined surfaces of the three kinds of hard polymers.

발전 설비의 가동 중 신뢰성 평가를 위한 연속압입시험법의 활용

  • Song, Won-Seok;Gang, Seung-Gyun;Kim, Yeong-Cheon;Kwon, Dong-Il
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.125-130
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    • 2011
  • 발전 설비는 기대 수명동안의 안정성을 확보하기 위하여 해당 규격에 부합하도록 설계하여 건설된다. 하지만 가동 중 다양한 복합 환경에 노출됨에 따라 구조물을 이루고 있는 재료의 열화 현상이 가속화되어 예기치 못한 파손이 발생할 수 있다. 기계적 물성은 재료의 기계적 거동을 나타내는 주요 척도가 되며 이는 신뢰성 및 안전과 직결된다. 하지만 기존의 역학물성을 측정하는 대부분의 시험법들은 특정 크기의 시편을 요구하고 파괴적인 시험법이기 때문에 가동 중 시설물에 적용하기가 불가능하였다. 이러한 한계점을 극복하고자 비파괴적이고 정량적인 시험이 가능한 연속압입시험법이 최근 각광받는 시험법으로서 많은 연구자들에 의해 연구되고 있다. 이 시험법은 시험 대상물의 형상에 제약을 받지 않으며 시험 절차가 매우 간단하다는 장점을 가진다. 또한 대상의 국소 부위에 시험할 수 있어 취약 부위 판별이 가능하다. 본 연구에서는 대표응력-대표변형률 기법을 통하여 인장물성을 평가하고, 압입 하중 차이를 이용하여 소재에 존재하는 잔류응력을 평가하는 기법을 소개한다. 또한, 연속압입시험을 이용하여 실제 발전소 파이프의 취약부위로 알려진 용접부에 대하여 인장물성 및 잔류응력을 측정함으로써 실제 산업체의 신뢰성 평가가 적용할 수 있음을 확인하였다.

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Hardness Evaluation of Spot Welding Using Instrumented Indentation Technique (계장화 압입시험법을 이용한 점용접부의 경도평가)

  • Jin, Ji-Won;Kwak, Sung-Jong;Yoo, Dong-Ok;Kim, Tae-Seong;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1081-1086
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    • 2012
  • This study deals with hardness evaluation for spot welding by using an instrumented indentation technique to improve the quality of the inspection methodology. First, an instrumented indentation test and a Rockwell hardness test were performed for normal and abnormal spot welding. The hardness to indentation force-displacement curve obtained using each of the tests was compared. Furthermore, an analysis was conducted using the hardness obtained by the instrumented indentation technique. A quality control standard based on reliability was this evaluated for spot welding.

Phase Transformation of Silicon by Indentation (압입법에 의한 실리콘의 상전이)

  • Kim, Sung-Soon;Lee, Hong-Lim
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1149-1152
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    • 2002
  • Indentation was used to analyze high pressure phases of silicon. Phase transformations on both loading time and loading rate were studied. Micro-raman spectroscopy was used to observe the indentation-induced transformations. As the loading time increased, Si-III and Si-XII disappeared and only a-Si was observed in (111) samples. As the loading time increased, the residual stress was removed by creation of cracks or dislocations. At 0.1 mm/min loading rate, pop-in . At 5 mm/min loading rate pop-in was observed in force/displacement curve of (111) sample, but pop-in was not observed in force/displacement curve of (100) sample. This result indicates that the loading rate affects the volume of phase transformation in silicon.