• Title/Summary/Keyword: 압입변형에너지

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Numerical Approach Technique of Spherical Indentation for Material Property Evaluation of Hyper-elastic Rubber (초탄성 고무 물성평가를 위한 구형 압입시험의 수치접근법)

  • Lee, Hyung-Yil;Lee, Jin-Haeng;Kim, Dong-Wook
    • Elastomers and Composites
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    • v.39 no.1
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    • pp.23-35
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via finite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve.

Effect of Deformation Energy on the Indentation Induced Etch Hillock (변형 에너지가 나노압입 유기 Hillock 현상에 미치는 영향)

  • Kim H. I.;Youn S. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.225-228
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    • 2005
  • The purpose of this study is to investigate effects of the plastic/elastic deformation energy on wet etching characterization on the surface of material by using the nanoindentation and HF wet etching technique. Indents were made on the surface of Pyrex 7740 glass by the hyperfine indentation process with a Berkovich diamond indenter, and they were etched in $50\;wt\%$ HF solution. After etching process, convex structure was obtained due to the deformation-induced hillock phenomena. In this study, effects of indentation process parameters (normal load, loading rate) on the morphologies of the indented surfaces after isotopic etching were investigated from an angle of deformation energies.

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Enhanced Spherical Indentation Techniques for Rubber Property Evaluation (향상된 구형압입 고무 물성평가법)

  • Hwang, Kyu-Min;Oh, Jopng-Soo;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1357-1365
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    • 2009
  • In this study, we enhance the numerical approach of Lee et al.$^{(1)}$ to spherical indentation technique for property evaluation of hyper-elastic rubber. We first determine the friction coefficient between rubber and indenter in a practical viewpoint. We perform finite element numerical simulations for deeper indentation depth. An optimal data acquisition spot is selected, which features sufficiently large strain energy density and negligible frictional effect. We then improve two normalized functions mapping an indentation load vs. deflection curve into a strain energy density vs. first invariant curve, the latter of which in turn gives the Yeoh-model constants. The enhanced spherical indentation approach produces the rubber material properties with an average error of less than 3%.

Study on the Design of Deformation Tube for 200kJ Large Energy Absorption (200kJ 대용량 에너지 흡수용 변형튜브 설계에 관한 연구)

  • Kim, Jin Mo;Lee, Jong Kil;Kim, Ki Nam
    • Journal of the Korean Society for Railway
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    • v.19 no.2
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    • pp.109-116
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    • 2016
  • The market share of high-speed railway vehicles is increasing across the world. A high-performance impact energy absorption factor is essential to satisfy the safety standards of railway vehicles. A deformed tube assembly is a typical energy absorption factor in railway vehicles. The tube assembly comprises a deformed tube and a press-fitting punch, its performance depends on the absorption energy characteristics in the plastic zone of the tube. In this study, a deformed tube assembly of a railway vehicle is designed that can absorb a maximum impact energy of 200kJ under plastic deformation. Slab method and finite element analysis are used to estimate the reaction force of the punch in the initial stage, the performance of the designed tube assembly is confirmed experimentally.

Development and Verification of Micro-indentation Technique for Material Property Evaluation of Hyper-elastic Rubber (초탄성고무 물성평가용 미소압입시험법 개발 및 검증)

  • Lee, Hyung-Il;Lee, Jin-Haeng
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.132-137
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are first examined via [mite element (FE) analyses. An optimal data acquisition spot is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions. which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/compression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress.strain curve with an average error less than 3%.

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사각펀치의 압입공정에서 예비성형체의 형상이 펀치변형에 미치는 영향

  • 박상수;이정민;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.84-84
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    • 2004
  • 다단 냉간단조 공정에서는 결함이 없는 재료의 유동, 금형내부의 완전한 충만과 금형의 수명향상 등을 위하여 예비성형체의 설계가 중요시되고 있다. 특히 최근 제품의 정밀도에 관심이 집중되어 냉간 상태에서 완제품으로 성형하여 후속 기계가공을 없앰으로써 재료의 절약, 에너지 절감, 가공공정수 단축 등 냉간단조를 고부가가치 가공의 유력한 수단으로 응용하려는 추세이다. 이러한 경우 예비성형체의 형상은 제품의 정밀도와 금형의 수명에 지대한 영향을 미친다.(중략)

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A Simple Method for the Estimation of Hyperelastic Material Properties by Indentation Tests (압입시험을 통하여 초탄성 재료 물성치를 평가하는 단순한 방법)

  • Song, Jae-Uk;Kim, Min-Seok;Jeong, Gu-Hun;Kim, Hyun-Gyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.32 no.5
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    • pp.273-278
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    • 2019
  • In this study, a new simple method for the estimation of hyperelastic material properties by indentation tests is proposed. Among hyperelastic material models, the Yeoh model with three material properties ($C_{10}$, $C_{20}$, $C_{30}$) is adopted to describe the strain energy density in terms of strain invariants. Finite element simulations of the spherical indentation of hyperelastic materials of the Yeoh model with different material properties are performed to establish a database of indentation force-displacement curves. The indentation force-displacement curves are fitted by cubic polynomials, which are approximated as a product of third-order polynomials of ($C_{10}$, $C_{20}$, $C_{30}$). A regression analysis is conducted to determine the coefficients of the equations for the indentation force-displacement curve approximations. A regression equation is used to estimate the hyperelastic material properties. The present method is verified by comparing the estimated material properties with true values.

Software and Hardware Development of Micro-indenter for Material Property Evaluation of Hyper-Elastic Rubber (초탄성고무 물성평가용 미소압입시험기의 소프트웨어 및 하드웨어 개발)

  • Lee, Hyung-Yil;Kim, Dong-Wook;Lee, Jin-Haeng;Nahm, Seung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.816-825
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    • 2004
  • In this work, effects of hyper-elastic rubber material properties on the indentation load-deflection curve and subindenter deformation are examined via finite element (FE) analyses. An optimal location for data analysis is selected, which features maximum strain energy density and negligible frictional effect. We then contrive two normalized functions, which map an indentation load vs. deflection curve into a strain energy density vs. first invariant curve. From the strain energy density vs. first invariant curve, we can extract the rubber material properties. This new spherical indentation approach produces the rubber material properties in a manner more effective than the common uniaxial tensile/com-pression tests. The indentation approach successfully measures the rubber material properties and the corresponding nominal stress-strain curve with an average error less than 3%.

A study on the Evaluation of Material Degradation of 1Cr-1Mo-0.25V Steel using Ball Indentation Method (압입법을 이용한 1Cr-1Mo-0.25V강의 열화도 평가에 관한 연구)

  • Seok, Chang-Sung;Kim, Jeong-Pyo;Ahn, Ha-Neul
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.151-159
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    • 2001
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the ageing evaluation technique by the BI method. The four classes of the thermally aged 1Cr-!mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method within 5%. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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A Study on the Evaluation of Material Degradation using Ball Indentation Method (압입법을 이용한 재료 열화의 평가에 관한 연구)

  • Kim, Jeong-Pyo;Seok, Chang-Sung;Ahn, Ha-Neul
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.171-176
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    • 2000
  • As huge energy transfer systems like a nuclear power plant, steam power plant and petrochemical plant are operated for a long time, mechanical properties are changed by degradation. The life time of the systems can be affected by the mechanical properties. BI(Ball Indentation) test has a potential to replace conventional fracture tests like a uniaxial tensile test, fracture toughness test, hardness test and so on. In this paper, we would like to present the aging evaluation technique by the BI method. The four classes of the thermally aged 1Cr-1Mo-0.25V specimens were prepared using an artificially accelerated aging method. Tensile tests, fracture toughness tests, hardness tests and BI tests were performed. The results of the BI tests were in good agreement with fracture characteristics by a standard fracture test method. The IDE(Indentation Deformation Energy) of a BI technique as a new parameter for evaluating a degradation was suggested and the new IDE parameter clearly depicts the degradation degree.

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