• Proceedings of the KSME Conference
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• 2007.05a
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• pp.23-27
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• 2007

To store hydrogen with high pressure is one of key technologies in developing FCVs (fuel cell vehicles). Especially, metal lined composite structure, which is called Type 3, is expected to effectively stand highly pressurized hydrogen since it has high specific strength and stiffness as well as excellent storage ability. However, it has many difficulties to design Type 3 vessels because of their complex geometry, fabrication process variables, etc. In this study, therefore, optimal design of Type 3 vessels was performed in consideration of such actual circumstances using genetic algorithm. Additionally, detailed finite element analysis was followed for the optimal result.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.12 no.1
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• pp.85-92
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• 2016

The operating temperature of VHTR components is much higher than that of conventional PWR due to high core outlet temperature of VHTR. Material requirements and technical issues of VHTR reactor components which are mainly dominated by high temperature service condition were discussed. The codification effort for high temperature material and design methodology are explained. The design class for VHTR components are classified as class A or B according to the recent ASME high temperature reactor design code. A separation of thermal boundary and pressure boundary is used for VHTR components as an elevated design solution. Key design characteristics for reactor pressure vessel, control rod, reactor internals, graphite reflector, circulator and intermediate heat exchanger were analysed. Thermo-mechanical analysis of the process heat exchanger, which was manufactured for test, is presented as an analysis example.

• Journal of Welding and Joining
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• v.18 no.4
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• pp.28-37
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• 2000

In this paper the LNG vessel of the Moss type which is capable of lifting 15,261 tons is investigated in the view point of the pressure vessel preliminary design using the finite element method. The Pressure vessel design is based on the equivalent stress levels due to the internal pressure. The finite element model of the spherical pressure vessel is configured using 4 noded quadrilateral shell element. The finite element analysis program NASTRAN and ANSYS 5.5are implemented. The design is compared with the three kinds of the boundary condition : first, where the equator of the pressure vessel is fixed, and where the top and is fixed, and, the bottom end is fixed, respectively. A comparison is presented between the results obtained by the finite element model and by the prototype production model. Additionally just below position(case 1 & case 2) of equator ring was carried out by using ANSYS 5.5. The results show that the vessel design based on the stress is acceptable at the preliminary design.

• Proceedings of the IEEK Conference
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• 2002.06e
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• pp.153-156
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• 2002

The remotely operated underwater robotic vehicle system has been required to inspect some objects such as baffle former bolts and remove foreign objects in reactor vessel of nuclear power plant. In this paper, we have designed the remotely operated underwater robotic vehicle system that includes a long reach arm that is composed of 4 joints to remove foreign objects in a narrow space, a camera for visual test, instrument sensors for vehicle positioning, 4 thrusters for underwater navigation of vehicle, and supervisory control system implemented with industrial PC that includes robot simulator that has the functions of real time visualization, robot work planning and etc.

• Proceedings of the KSME Conference
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• 2001.06a
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• pp.752-757
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• 2001

To reduce stress concentration around the intersection between a spherical pressure vessel and a cylindrical nozzle under various load conditions using less material, the optimization for the distribution of reinforcement has researched. The ranked bidirectional evolutionary structural optimization(R-BESO) method is developed recently, which adds elements based on a rank, and the performance indicator which can estimate a fully stressed model. The R-BESO method can obtain the optimum design using less iteration number than iteration number of the BESO. In this paper, the optimized intersection shape is sought using R-BESO method for a flush and a protruding nozzle. The considered load cases are a radial compression, torque and shear force.

• Journal of the KSME
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• v.23 no.6
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• pp.448-458
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• 1983

보의 처짐(deflection of beam) 및 부정정보(statically indeterminate beam)의 문제는 수문이나 압력용기등을 비롯한 각종 구조물의 강도계산에서 설계자가 자주 부딪치는 문제이다. 일반적으로 분포하중이나 집중하중 또는 집중 모우멘트가 작용하는 보, 특히 부정정 보의 경우 해석하기 쉬운 방법을 찾아 모우멘트-면적법, 중첩법, 3-모우멘트의 방정식등을 사용하여 반력이나 반력 모우멘트, 처짐량 등을 계산하고 있다. 그러나 이들 방식들은 일률적으로 어느 경우에나 적용하기에 적합한 것은 아니고 복잡한 각종 정리나 공식들을 사용하여야 하며 공액보(conjugated beam)의 반력을 구한다든가, 선도의 면적을 구하기 위하여 힘든 계산을 행하여야 하는 등 쉽지 않아, 부정정 보를 풀어야 할 경우가 발생할 때마다 좀 더 쉬운 접근방법이 없을까 하는 애로를 느껴왔다. 그러던 차 특이함수를 도입하여 문제의 해결을 시도하여 본 바, 복잡한 공식들을 외울 필요 없이 규칙적이고 일률적인 방법으로 쉽게 문제의 해결이 가능하기에 여기 간단히 풀이 방법을 소개하고자 한다.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.4 s.97
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• pp.122-128
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• 1999

Bolted joint assembly for nuclear power plants consists of various components : cover plate, retainer plate, manway flange, gasket and stud bolts/nuts. To guarantee the soundness of the joint, it is important to prevent leakage through the gasket and reduce the stress concentration factor at the thread root. In this paper, Submodeling technique for the finite element method is proposed to accurately compute three dimensional contact stresses which govern the sealing performance and the maximum contact stresses at the threads root. For verification of global solutions used as boundary conditions of submodel solution, the stresses on the cover plate and the manway flange are measured by strain gages when internal pressure is applied to the bolted joint assembly. The numerical results are compared with the experimental results.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.12
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• pp.102-109
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• 2009

This study proposes the structural optimization of a manifold valve. FE analysis is performed to evaluate the strength of a manifold valve. In addition, the structural optimization technique is applied to reduce its weight. In this study, the optimization method using the kriging interpolation method is adopted to obtain the minimum weight satisfying the strength constraint. The maximum stress and the weight are replaced by the metamodels. In this process, tile sample points are generated by latin-hypercube design. Optimum designs are obtained by ANSYS Workbench and the in-house program.

• 한국기계연구소 소보
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• s.20
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• pp.49-55
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• 1990

Filament-Wound composite pressure vessels offer significant weight saving over the conventional metal pressure vessels. S-2 glass/epoxy pressure vessel was designed, fabricated and tested. It was considered, in the analysis that the matrix and the metal liner of FRP pressure vessel shared the internal pressure. The thicknesses of hoop and helical layers were determinded by the computer program developed for the design of FRP/Metal structural pressure vessel. The computer program increased the structural efficiency about 14% comparing with the netting analysis. The experimental measurement on the deformation by internal pressure agrees with the theoretical analysis within the accuracy of 5%.

• Journal of the Korean Institute of Gas
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• v.12 no.2
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• pp.69-76
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• 2008

Three failure cases of CNG composite vessels were reported since after January 2005. The 1st and 2nd accidents were indebted to vessel defect and installation mistake. The 3rd was caused by gas leak at pipe connections. In this paper various aspects were studied based on information of the three failure analysis, which must be improved for better safety of the CNG bus system. Overpressure region caused by vessel explosion was theoretically predicted and also assessed by PHAST program. Explosion of 120 l vessel under 20 MPa is equivalent to 1.2 kg TNT explosion. The predicted value by PHAST was more serious than theoretical one. However, actual consequence of explosion was much less than both of the predicted consequences. Since the CNG vessel was designed by the performance based design methodology, it is difficult to verify whether the required process and tests were properly conducted or not after production. If material toughness is not enough, the vessel should be weak in brittle fracture at early in the morning of winter season since the metal temperature can be lower than the transition temperature. If autofrettage pressure is not correct, fatigue failure due to tensile stress during repeated charging is possible. One positive aspect is that fire did not ocurred after vessel failure. This may be indebted to fast diffusion of natural gas which hindered starting fire.