• Composites Research
• /
• v.22 no.4
• /
• pp.1-12
• /
• 2009

In this paper, quasi-static crushing tests of composite circular tubes under axial compression load are conducted to investigate the energy absorption characteristics. Circular tubes used for this experiment are glass/epoxy (GFRP) composite tubes which are fabricated by the filament winding method. One edge of the composite tube is chamfered to reduce the initial peak load and to prevent catastrophic failure during crushing process. Energy absorption characteristics vary significantly according to the constituent materials, fabrication conditions, tube geometry and test condition. In tube geometry, according as inner diameter increase, unstable crush mode is caused by local buckling of delamination, but control of the fiber orientation should help composite tubes get stable crush mode.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.26 no.12
• /
• pp.2703-2714
• /
• 2002

In this work, energy absorption characteristics and optimal welding space of spot-welded square hat type tube are investigated via quasi-static crush experiments and finite element (FE) analyses. A FE model reflecting the crush characteristics is established based on the experimentally observed crush mechanisms of specimens with welding spaces (20, 30 & 45 mm) and (25,40 & 55 mm) respectively for two specimen widths (60, 75 mm). The established FE model is then applied to other crush models of widths (50, 60 & 75 mm) with various welding spaces (20, 25, 30, 40, 45, 55, 75, 150, 300 mm) respectively. We examine the energy absorption characteristics with respect to the welding space for each specimen width. The outcome suggests an optimal spot welding space of square hat type thin-walled tube. Energy absorption is also presented in terms of yield strength of base metal, specimen thickness, width, and mean crushing force of spot-welded square hat type thin-walled tube.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.36 no.8
• /
• pp.935-943
• /
• 2012

In accidents involving the collision of railway vehicles, there is a risk that structural members might penetrate the cab frame of the railway vehicle in the space in which the driver or passengers are seated. To reduce this risk, worldwide, studies on the collision of railway vehicles are underway. In North America, the Code of Federal Regulations (CFR) was revised in 2010 to include crush criteria for a collision and the corner post in an end frame. In this study, a crush analysis and crush test for a collision post and a crash analysis for a rigid cylinder were performed according to the CFR. The analysis and test results were compared and reviewed. This study aims to determine the usefulness of crush analysis for developing various end frames, and to understand the crush and crash characteristics and review the accuracy of the analysis.

• Journal of the korean Society of Automotive Engineers
• /
• v.18 no.4
• /
• pp.1-17
• /
• 1996

자동차의 안전에 대한 연구는 객실의 변형제한과 승객의 감속도 축소를 위한 여러가지 구조부재의 에너지 흡수능력 및 흡수 메카니즘을 연구하는데 초점이 맞추어져 왔다. 그 이유는 충돌사고시에 인명을 보호하기 위해서는 차제변형에 의한 물리적 접촉의 회피 뿐 아니라 충돌에너지를 적절히 흡수조절하여 충돌력을 감소시키도록 구조부재를 설계함으로써 충돌안전성이 확보되기 때문이다. 충돌에너지 흡수 특성은 구조부재의 단면 형상과 재질에 따라 달라지며 압괴모드도 구분되어진다. 즉, 복합재료의 압축붕괴특성은 금속이나 플라스틱 재질과는 다르다. 일반적으로 복합재는 재질의 파손으로 에너지가 흡수되지만 금속재는 소성변형으로 에너지를 흡수한다. 이때의 붕괴양상은 작용하중에 따라 축방향 붕괴, 굽힘붕괴, 측면붕괴의 경우는 정규압괴모드(compact mode) 및 불규칙압괴모드(noncompact mode)로 나뉘고, 원통쉘의 경우는 축대칭모드 및 다이아몬드형 모드 등으로 나뉠수 있다. 원형 및 사각 튜브는 광범위한 형상비와 후폭비를 가지도록 제작할 수 있으며 산업전반에 걸쳐 널리 쓰이므로 충돌특성 연구의 대상으로 많은 연구들이 진행되어 왔다. 또한, 충돌특성의 해석을 위한 이론적 모델이 제시되었으며 계속적인 보완이 이루어져 오고 있다.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.10 no.4
• /
• pp.149-157
• /
• 2002

This paper is to investigate collapse mechanisms of CFRP(Carbon Fiber Reinforced Plastics)composite tubes and to evaluate collapse characteristics on the change of interlaiminar number and ply orientation angle of outer under static and impact axial compression loads. When a CFRP composite tube is crushed, static/impact energy is consumed by friction between the loading plate and the splayed fronds of the tube, by fracture of the fibers, matrix and their interface. These are associated with the energy absorption capability. In general, CFRP tube with 6 interlaminar number(C-type), absorbed more energy than other tubes(A, B, D-types). The maximum collapse load seemed to increase as the interlaminar number of such tubes increases. The collapse mode depended upon orientation angle of outer of CFRP tubes and loading status(static/impact). Typical collapse modes of CFRP tubes are wedge collapse mode, splaying collapse mode and fragmentation collapse mode. The wedge collapse mode was shown in case of CFRP tubes with 0° orientation angle of outer under static and impact loadings. The splaying collapse mode was shown in only case of CFRP tubes with 90°orientation angle of outer under static loadings, however in Impact tests those were collapsed in fragmentation mode .

• Transactions of the Korean Society of Automotive Engineers
• /
• v.4 no.3
• /
• pp.83-91
• /
• 1996

This paper investigates the energy absorption characteristics of thin-walled rectangular tubes. In the compact mode, the crushing process of a thin-walled tube is analyzed into 3 parts by the ratio of outward to inward fold length. The mean crush load and the half-wave folding length are determined by using minimum energy principle. The effective crush distance can be determined when half-wave folding length is known, and the number of folds is derived when crush distance is given. Thus when the crush distance is given, energy absorption capacity can be estimated with mean crush load and number of folds. And the theoretical value is proven experimentally.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.10 no.2
• /
• pp.212-219
• /
• 2002

In the frontal collision of cars, front parts of cars such as engine rail and side members that are composed of hatted section tubes should absorb most of the collision energy far the passenger compartment not to be deformed. For these reasons the study on the collapse characteristics, maximum crushing load and energy absorption capacity of hatted section tubes are needed. In this study, top hatted section tubes and double hatted section tubes are investigated. The maximum crushing load of hatted section tubes is induced from plastic buckling stress of plates by considering that the hatted section tubes are composed of plates with each different boundary conditions and that its material has a strain hardening effect. On this concept maximum crushing load equations of hatted section tubes are derived and verified by experiments. from the results of experiment, the differences of collapse characteristics between top hatted section tube and double hatted section tube are analysed. And mean crushing loads of hatted section tubes from experiments are compared with other theory.

• Journal of the Society of Naval Architects of Korea
• /
• v.33 no.4
• /
• pp.106-123
• /
• 1996

This paper experimentally investigates the characteristics of Al-honeycomb sandwich panels which are considered as a promising primary strength member of weight critical large structures. Some tests on the aluminum honeycomb panels subject to 3-point bending or uniaxial compression or crushing load are carried out. Based on the test results, linear elastic response, buckling/ultimate strength and crushing/energy absorption capacity are discussed. Some guidelines for design of aluminum honeycomb panels are given.

• Composites Research
• /
• v.23 no.4
• /
• pp.28-34
• /
• 2010

In this paper, in order to develop a realistic trigger model for a unidirectional Kevlar/Epoxy tube, the numerical model has been established and then verified by comparison with the experimental result. To achieve this goal, four different trigger models were candidated and evaluated using the commercial explicit FE code LS-DYNA. In the finite element analysis, the 2D shell element and Chang-Chang failure criterion was used. Mechanical material properties for the model were obtained by material testing in advance. The numerical results were compared with quasi-static test results under axial compressive loading at 10mm/min. The load-crushed displacement curves were very close to the experiments and SEA (specific energy absorption) showed a good agreement with experimental one within less than 5%.

• Journal of the Korean Society for Railway
• /
• v.13 no.2
• /
• pp.139-146
• /
• 2010

In this study, a new equivalent modeling technique of rollingstock for 1-D collision dynamics was proposed using crash analysis of 3-D finite element model in some detail. To obtain good simulation results of 1-D dynamic model, the force-deformation curves of crushable structures should be well modelled with crash analysis of 3-D finite element model. Up to now, the force-deformation curves of the crushable structures have been extracted from crash analyses of sectionally partitioned parts of the carbody, and integrated into 1-D dynamic model. However, the results of the 1-D model were not satisfactory in terms of crash accelerations. To improve this problem, the force-deformation curves of the crushable structures were extracted from collision analysis of a simplified train consist in this study. A comparative study applying the suggested technique shows in good agreements in simulation results between two models for KHST.