• Journal of the Korea Academia-Industrial cooperation Society
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• v.6 no.5
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• pp.439-445
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• 2005

The tribological properties of ceramics are very important in the application to engineering ceramic parts such as seal rings, pump parts, meter parts, and so on. In this study, the effects of each other purity on the mechanical and tribological properties of alumina and zirconia ceramics were investigated. Sliding distance, sliding speed, contact load. friction coefficient, the amount of worn out material at a certain time, and the prepared composites were measured. Crystalline phases and microstructure were examined with XRD and SEM. We obtained the good properties of friction coefficient and wear resistance at the purity 99.7$\%$ of alumina. However, The purity 95$\%$ were great at the wear amount of worn out material.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.6
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• pp.1002-1012
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• 1997

When the presintered ceramics are machined with ceramic tool, the tool life becomes extremely short. The CBN tool exhibits the best performance in dry machining of the ceramics presintered at $1450^{\circ}C$ among all cutting tests. The roughness of the machined surface of the ceramics presintered below $1350^{\circ}C$ is smaller than that of the ceramics presintered at $1450^{\circ}C$ While the performance of the cemented carbide and CBN tools is better in dry than in wet machining, the diamond tool shows adverse tendency. The tool life is not affected by the feed rate and depth of cut. During the following full-sintering after the machining of the presintered ceramics, the surface roughness decreases up to 62%. The finished surface in machining the presintered ceramics is much better than that in machining the full-sintered ceramic.

• Journal of the Korean Ceramic Society
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• v.39 no.5
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• pp.484-489
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• 2002

Hot-pressure sintered laminar composites with alumina/zirconia or mullite/zirconia as an outer layer and alumina/zircon (resulting in reaction-bonded mullite/zirconia during sintering) as an inner layer were fabricated by tape casting and lamination. Various forms of crack were observed in sintered laminar composites, these cracks included channel cracks in the outer layer, transverse cracks in the inner layer and interface cracks debonding interlayer. Based on detailed microscopic observations, the cracks were attributed to thermal expansion mismatch between the oxides consisting of the each layer. In particular, the interlayer and transverse cracks were confirmed in the laminates consisted of the mullite/zirconia system as the outer layers, however, those cracks were not observed in the alumina/zirconia system used. In addition, the crack propagation did not exhibit same behavior in the two kinds of outer layer when the indentation load was applied.

• Journal of the Microelectronics and Packaging Society
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• v.23 no.4
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• pp.57-61
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• 2016

Thick film sealing glass paste is required for cell packaging of NaS based battery for energy storage system, to join the beta-alumina electrolyte tube and the alpha-alumina battery cell cap components. This paper presents the effect of the particle sizes of seal glass powder and the sealing temperatures on the microstructure of the glass sealants was investigated. It was found that the larger in the particle size of seal glass powder, the smaller the pore volume and the number of pores in a unit area. Also, the number of pores decreased with increasing the sealing temperatures while the pore size was increased. This result enables the control of porosity, pore distribution and number of pores in a microstructure of glass sealing component by proper selection of glass powders particle size and sealing temperature.

• Journal of the Korean Ceramic Society
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• v.25 no.3
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• pp.193-200
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• 1988

The starting materials were aluminum hydroxide prepared by precipitation method at the conditions of pH values; 7, 9, 10 and 11. The properties of alumina powder on heat-treatment were studied. After dehydrating structural water from amorphous aluminum hydroxide, the first formed phase was amorphous alumina and its specific surface are was decreased. The specific surface area was increased by dehydration of structural water from aluminum hydroxides except amorphous aluminum hydroxide. The specific surface area was increased with increase of the ratio of A1OOH to $A1(OH)_3$ in the region of transition aluminas. The rate of transition from aluminum hydroxide to alpha alumina occurred in the order of 7, 10, 9 and 11 of pH values. The morphology of alpha alumina powders was skeleton particles remaining outer shape of aluminum hydroxide. Both the elevation of heat-treatment temperature and the transition toalpha alumina decreased specific surface area and brought about the growth of particles.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.12 no.6
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• pp.292-298
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• 2002

Densified cordierite matrixes added alumina platelets were studied as a ceramic substrate material having a low thermal expansion coefficient, low dielectric constant and proper strength. Amorphous-type cordierite powders were filled with four kinds of alumina platelet powders in various compositions. All samples were sintered at $1300^{\circ}C$ for 2 h in an air atmosphere. Improved flexural strength of about 80 MPa, low dielectric constant of 5.0 at 1 MHz and low thermal expansion coefficient of $3.5 \times 10^{-6}/^{\circ}C$ were obtained by the control of the microstructure. Isolated micropores were formed in the matrix and the porosity was dependent on the platelet content and size. In the 10 vol% of alumina platelet content, the isolated micropores were 3~8 $\mu \textrm{m}$ in size, and an increase in dielectric constant by adding alumina platelet filler was inhibited by the micropores.

• Journal of the Korean Ceramic Society
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• v.16 no.3
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• pp.169-177
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• 1979

The effect of apparent porosity of the fired ceramics, metallizing temperature, and metallizing mixtures on the bond strength in metal-to-ceramic seals was investigated. Three different metallizing compounds were metallized on dense alumina bodies at 1300~$1500^{\circ}C$ in dry hydrogen atmosphere. Bond strength between metal and alumina body was measured by means of nstron test machine. The greater bond strength was observed as the apparent porosity and metallizing temperature was increased. This work indicated that the glassy phase in metallizing mixture, having had sufficient fluidity to migrate into the alumina body, reacted with alumina and thereby forming strong metal-ceramic interface bond. It also showed that the glassy phase having higher thermal expansion cofficient than molybdenum might contribute to the strong bond formation by providing compressive stress around the molybdenum particle.

• Journal of the Korean Ceramic Society
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• v.29 no.12
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• pp.970-980
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• 1992

${\gamma}-alumina$ membranes were prepared by sol-gel dip coating or pressurized coating of boehmite sols on slipcasted ${\gamma}-alumina$ support tubes. The particle size of sols synthesized via the modified Yoldas-method could be controlled below 5 mn according to the mole ratio of nitric acid/aluminumtri-sec-butoxide (0.07~1.0). The reproducible crack-free composite membranes were produced by the 2nd dip coating or the pressurized coating technique using very stable sols with the particle size of 45 nm. Nitrogen gas permeability through the top-layer in the composite membrane was about $70~55{\times}10^{-7}\;mol/m^2{\cdot}s{\cdot}Pa$. The thermal stability of the top layer was proved to be good enough upto the heat-treatment temperature of $500^{\circ}C$.

• Proceedings of the Membrane Society of Korea Conference
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• 1994.04a
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• pp.58-58
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• 1994

슬립캐스팅법으로 제조한 튜브형 $\alpha$-알루미나 담체 (평균기공크기 = $0.1 \mum$)에 졸-겔 침지코팅(dipcoating) 또는 가압코팅 (pressurized coating) 법에 의하여 극미세입자 $\gamma$-AlOOH, $TiO_2, SiO_2$, 및 aluminosilicate diphasic 졸을 코팅한 후 300 ~ 500$\circ$C 에서 열처리하여 세라믹 복합막을 제조하였다. 복합막 전체에 대한 균열유무는 $N_2$ 기체투과율의 평균압력에 대한 의존성으로부터 평가하였으며, 한외여과 (ultrafiltration)에의 응용성을 규명하기 위하여 막의 재질 및 제조조건에 따른 polyethylene glycol (PEG) 수용액의 분획분자량 변화를 측정하였다. 합성 세라믹 복합막의 분획분자량 측정 결과 $SiO_2$의 경우 2,000 정도로 매우 우수하였으며 $\gamma-Al_2O_3, TiO_2$, 그리고 aluminosilcate 막들은 6,000 ~ 10,000 범위 값을 갖고 있었다. 또한 막의 기공크기 및 분획분자량을 제어하기 위한 방법으로서 $TiO_2$ 복합막을 300 ~ 700$\circ$C 에서 열처리하였으며 이들에 대한 분획분자량 변화를 비교 분석하였다.

• Proceedings of the Korean Institute of Resources Recycling Conference
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• 2004.05a
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• pp.128-132
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• 2004

알루미늄 폐드로스 내에 잔류하는 금속 알루미늄을 수산화나트륨용액으로 침출, 분리시켜서 수산화알루미늄으로 제조하는 과정에서 침출잔사가 발생된다. 본 연구에서는 이 침출잔사를 세척, 건조, 배소하여 알루미나질 캐스타블 내화물과 같은 세라믹 원료로 재활용하는 연구를 수행하였으며, 상용화를 위하여 파일롯트 플랜트 시험을 수행하였다. 시험 생산라인은 년간 1,000톤의 폐드로스를 처리하여 약 700톤의 세라믹 원료를 생산할 수 있는 규모이다. 생산라인의 시운전 결과 상용화를 위해서는 건조기의 개선이 필요하고, Na, Fe 등 불순 성분들이 시료에 유입되는 것을 줄여야 하는 문제점들을 파악할 수 있었으며, 개발한 기술의 상용화 적용 가능성을 확인할 수 있었다.