• Title/Summary/Keyword: 아크용접 모니터링시스템

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Development of Coaxial Monitoring System in Laser Arc Hybrid Welding for Automotive Body Application (자동차 차체 적용을 위한 레이저-아크 하이브리드 용접의 동축 모니터링 시스템 개발)

  • Park, Young-Whan;Rhee, Se-Hun;Kim, Cheol-Hee
    • Journal of Welding and Joining
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    • v.27 no.6
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    • pp.9-16
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    • 2009
  • In this paper, the coaxial monitoring system to capture image of weld pool was developed in laser-arc hybrid welding. In order to obtain the reliable image, green laser was used as a illumination system and measuring components such as band pass filter, ND (Neutral Density) filter and shutter speed was designed and optimized. Using this monitoring system, weld pool images were captured according to laser power, welding speed, welding current and interspace between laser and arc through the experiment. ANOVA (Analysis of Variation) was carried out to identify the influence of process variables on bead widths extracted from captured images of monitoring system. Welding speed and current were major factor to affect weld pool.

A study on the monitoring and control of the back bead width in arc welding with consumable blectrode (소모성 전극의 아크 용접에서 이면비-드 폭의 모니터링과 제어에 관한 연구)

  • 부광석;오준호;조형석
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.329-334
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    • 1987
  • The purpose of this study is to monitor and control the back bead width in arc welding with consumable electrode for reduction of the occurrence of weld defect. The temperature of a point on the weldment surface is selected, as a monitoring parameter, and measured by an optical infra-red sensor. The correlation between the back bead width and the surface temperature is experimentally obtained for various thicknesses of the weldment. The welding travel speed and the surface temperature are taken, respectively, as an input and an output of the welding process under the stable condition of arc. A PI control scheme to maintain the surface temperature at the desired level is proposed by the experimental study.

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Study of the welding monitor and characteristics according to a change in Gas mixture by FCAW (FCAW의 혼합가스 변화에 따른 용접 모니터링과 특성에 관한 연구)

  • Lim, Byung-Chul;Kang, Chul-Soon;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.10
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    • pp.5933-5938
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    • 2014
  • In this study, the effect of varying the mixture gas during FCA welding was studied for an Atos 60 test piece. To examine the characteristics of welding, the weldability of the material was checked before welding and online monitoring was performed to examine the mechanical properties after welding. The mixture Ar 80% + $CO_2$ 20% at low speed gave very elegant beads with very little spatter. 100% $CO_2$ gave rise to high spatter generation. For Ar 80% + $CO_2$ 20%, the low current region due to the normal short circuits created spatter, which was more than double for 100% $CO_2$. This peak distribution occurred due to the instability of the arc. The tensile test result for Ar 80% + $CO_2$ 20%, Ar 90%+ $CO_2$ 10% and $CO_2$ 100% at 511MPa, 507MPa, and 469MPa showed that the yield strength was improved by 8.1 and 8.9% for 80%+ $CO_2$ 20% and Ar 90%+ $CO_2$ 10%, respectively, compared to 100% $CO_2$. The tensile test result at 622MPa, 609MPa, and 581MPa showed that the yield strength was improved by 7.0% for both the mixture gas compared to 100% $CO_2$.