• Title/Summary/Keyword: 실배관

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비행용 가스발생기 모사배관 도출 및 연소불안정 제어를 위한 음향해석

  • Kim, Hong-Jip;Kim, Seong-Ku;Choi, Hwan-Seok
    • Aerospace Engineering and Technology
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    • v.4 no.1
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    • pp.171-178
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    • 2005
  • An acoustic analysis of a fuel-rich gas generator for the drive of a turbopump in a liquid rocket engine has been performed and the length of a simulating duct has been determined by comparing the resonant frequency of unstable acoustic modes to simulate an actual flight model gas generator. To simulate more realistically, a realistic short-length simulating duct has been determined by considering 1 or 2 wavelength of the unstable modes. Duct-length adjustment to turbopump can be a method to suppress a combustion instability problem by decoupling of acoustic mode and combustion characteristics. This method has been set up and validated with acoustic analysis and hot firing tests.

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Combustion Chamber Development for Suppression of Combustion Instability in a Gas Generator at a Liquid Rocket Engine (액체로켓엔진용 가스발생기에서 연소불안정 방지를 위한 연소실 개발)

  • Ahn Kyu-Bok;Lee Kwang-Jin;Lim Byoung-Jik;Han Yeoung-Min;Choi Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.207-210
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    • 2005
  • The results of combustion performance test of fuel-rich gas generator with dual swirl injectors are described. By changing simulating duct and recess number(RN) of the injectors, we inspected whether the combustion instability took place. When the injectors of RN = 0.5 were used, combustion instabilities could be reduced using the simulating duct. However, the effect of the simulating duct on the gas generator with the injectors of RN = 1.5 was not significant.

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Software Package for Pipe Hydraulics Calculation for Single and Two Phase Flow (배관 유동의 주요 변수계산을 위한 소프트웨어 시스템의 개발)

  • Chang, Jaehun;Lee, Gunhee;Jung, Minyoung;Baek, Heumkyung;Lee, Changha;Oh, Min
    • Korean Chemical Engineering Research
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    • v.57 no.5
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    • pp.628-636
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    • 2019
  • In various industrial processes, piping serves as a link between unit processes and is an essential installation for internal flow. Therefore, the optimum design of the piping system is very important in terms of safety and cost, which requires the estimation of the pressure drop, flow rate, pipe size, etc. in the piping system. In this study, we developed a software that determines pressure drop, flow rate, and pipe size when any two of these design variables are known. We categorized the flows into single phase, homogeneous two phase, and separated two phase flows, and applied suitable calculation models accordingly. We also constructed a system library for the calculation of the pipe material, relative roughness, fluid property, and friction coefficients to minimize user input. We further created a costing library according to the piping material for the calculation of the investment cost of the pipe per unit length. We implemented all these functions in an integrated environment using a graphical user interface for user convenience, and C # programming language. Finally, we verified the accuracy of the software using literature data and examples from an industrial process with obtained deviations of 1% and 8.8% for the single phase and two-phase models.

Wavelet Analysis of Elastic Wave for Wall Thinned High-Pressure Service Pipes (감육을 가지는 고압배관에 대한 탄성파의 Wavelet해석)

  • Kim, Jin-Wook;Ahn, Seok-Hwan;Lee, Si-Yoon;Nam, Ki-Woo;Do, Jae-Yoon
    • Journal of the Korean Institute of Gas
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    • v.9 no.3 s.28
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    • pp.1-8
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    • 2005
  • We studied on the nondestructive evaluation of the elastic wave signals of locally wall thinned straight pipe. Wavelet transform was applied for the time-frequency analysis of waveforms obtained by fracture wave detector due to the dropping steel ball. The time-frequency analysis provides time variation of each frequency component involved in a waveform, which makes it possible to evaluate the shape of local wall thinning at each frequency. In this study, comparison by wavelet transform of the AE signals and monotonic bending tests without internal pressure are conducted on 1.91 inch diameter full-scale carbon steel pipe specimens. As the results of tests, fracture behaviors could be shown by the characteristic of mechanical strength of locally wall thinned pipes and the waveforms could be evaluated for the integrity insurance of the piping system according to the length and depth range of the deffeted shape pipes in the real field.

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Reference Stress Based Fracture Mechanics Analysis for Circumferential Through-Wall Cracked Pipes;Comparison with Pipe Test Data (참조응력 개념을 이용한 원주방향 관통균열 배관의 파괴역학 해석;실배관 실험 데이터와의 비교)

  • Huh, Nam-Su;Shim, Do-Jun;Kim, Yun-Jae;Kim, Young-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.389-396
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    • 2003
  • This paper presents experimental validation of the enhanced reference stress based J estimates for circumferential through-wall cracked pipes, recently proposed by authors. Using the pipe test data for circumferential through-wall cracked pipes, the predicted fracture initiation and maximum moments according to the proposed enhanced reference stress method are compared with experimental ones as well as predictions from the R6 method. The results show that both the R6 method and the proposed method give conservative estimates of initiation and maximum moments for circumferential through-wall cracked pipes, compared to experimental data. For longer cracks, the proposed method reduces conservatism embedded in estimated J according to the R6 method, and the resulting predictions are less conservative, compared to those from the R6 method. For shorter cracks, on the other hand, the proposed method reduces possible non-conservatism embedded in estimated J according to the R6 method, and the resulting predictions are slightly more conservative.

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Reference Stress Based Fracture Mechanics Analysis for Circumferential Through-Wall Cracked Pipes - Comparison with Pipe Test Data - (참조응력 개념을 이용한 원주방향 관통균열 배관의 파괴 역학 해석 - 실배관 실험 데이터와의 비교 -)

  • Huh, Nam-Su;Shim, Do-Jun;Kim, Yun-Jae;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.4
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    • pp.638-646
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    • 2003
  • This paper presents experimental validation of the enhanced reference stress based J estimates for circumferential through-wall cracked pipes. recently proposed by authors. Using the pipe test data for circumferential through-wall cracked pipes, the predicted fracture initiation and maximum moments according to the proposed enhanced reference stress method are compared with experimental ones as well as predictions from the R6 method. The results show that both the R6 method and the proposed method give conservative estimates of initiation and maximum moments for circumferential through-wall cracked pipes, compared to experimental data. For longer cracks, the proposed method reduces conservatism embedded in estimated J according to the R6 method, and the resulting predictions are less conservative, compared to those from the R6 method. For shorter cracks, on the other hand, the proposed method reduces possible non-conservatism embedded in estimated J according to the R6 method, and the resulting predictions are slightly more conservative.

The Evaluation of Burst Pressure for Corroded Weld in Gas Pipeline (가스배관 용접부위 부식에 대한 파열압력 평가)

  • Kim, Young-Pyo;Kim, Woo-Sik;Lee, Young-Kwang;Oh, Kyu-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.222-227
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    • 2004
  • The failure assessment for corroded pipeline has been considered with the full scale burst test and the finite element analysis. The burst tests were conducted on 762 mm diameter, 17.5 mm wall thickness and API 5L X65 pipe that contained specially manufactured rectangular corrosion defect. The failure pressure for corroded pipeline was measured by burst testing and classified with respect to corrosion sizes and corroded regions - the body, the girth weld and the seam weld of pipe. Finite element analysis was carried out to derive failure criteria of corrosion defect on the pipe. A series of finite element analyses were performed to obtain a limit load solution for corrosion defects on the basis of burst test. As a result, the criteria for failure assessment of corrosion defect within the body, the girth weld and the seam weld of API 5L X65 gas pipeline were proposed.

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Development of a Piping Integrity Evaluation Simulator Based on the Hardware-in-the-Loop Simulation (하드웨어-인-더-루프 기반의 배관 평가 시뮬레이터의 개발)

  • Kim, Yeong-Jin;Heo, Nam-Su;Cha, Heon-Ju;Choe, Jae-Bung;Pyo, Chang-Ryul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.7
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    • pp.1031-1038
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    • 2001
  • In order to verify the analytical methods predicting failure behavior of cracked piping, full-scale pipe tests are crucial in nuclear power plant piping. For this reason, series of international test programs have been conducted. However, full-scale pipe tests require expensive testing equipment and long period of testing time. The objective of this paper is to develop a test system which can economically simulate the full-scale pipe test regarding the integrity evaluation. This system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system provides the failure behavior of cracked pipe by testing a wide-plate specimen. The system was developed for the integrity evaluation of nuclear piping based on the methodology of hardware-in-the-loop (HiL) simulation. Using this simulator, the piping integrity can be evaluated based on the elastic-plastic behavior of full-scale pipe, and the high cost full-scale pipe test may be replaced with this economical system.

Prediction of Failure Behavior for Nuclear Piping Using Curved Wide-Plate Test (흰 광폭평판 시험을 이용한 원자력 배관의 파괴거동예측)

  • Huh, Nam-Su;Kim, Yun-Jae;Choi, Jae-Boong;Kim, Young-Jin;Lim, Hyuk-Soon;Chung, Dae-Yul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.352-361
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    • 2004
  • One important element of the Leak-Before-Break analysis of nuclear piping is how to determine relevant fracture toughness (or the J-resistance curve) for nonlinear fracture mechanics analysis. The practice to use fracture toughness from a standard C(T) specimen is known to often give conservative estimates of toughness. To improve the accuracy, this paper proposes a new method to determine fracture toughness using a nonstandard testing specimen, curved wide-plate in tension. To show validity of the proposed curved wide-plate test, the J-resistance curve from the full-scale pipe test is compared with that from the curved wide-plate test and that from the C(T) specimen. It is shown that the J-resistance curve form the curved wide-plate tension test is similar to, but that from the C(T) specimen is lower than, the J-resistance curve from the full-scale pipe test. Further validation is performed by investigating crack-tip constraint conditions via detailed 3-D FE analyses, which shows that the crack-tip constraint condition in the curved wide-plate tension specimen is indeed similar to that in the full-scale pipe under bending.

Development of the Spherical Flange used in a Cryogenic High Pressure Pipe (극저온 고압 배관용 구형 플랜지 개발)

  • Moon, Il-Yoon;Moon, In-Sang;Yoo, Jae-Han;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.283-288
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    • 2011
  • The spherical flange was designed to apply to a cryogenic high pressure pipe of the Liquid Rocket Engine. It is designed that the spherical flange is able to be assembled and kept airtight upto $2.5^{\circ}$ of the axial misalignment between the combined components. It increases the degree of freedom of the engine assembly. The spherical flange is composed of a ball and socket joint, a metal seal and spherical type bolts, washers. The prototype was verified by leak test at the room temperature and the cryogenic temperature. Additionally the strength test and the destructive test were performed at the room temperature.

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