• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.37-38
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• 2006

저속 2행정 디젤엔진의 대형화 및 고출력화에 따라 피스톤링 및 실린더라이너 등은 보다 가혹한 마찰/마모 조건에 노출되고 있으며 비정상적인 마찰/마모 등 윤활 관련 문제가 빈번하게 발생되고 있다. 이러한 마모 문제를 해결하기 위해 윤활 설계 개선, 윤활유 성능 개선, 마모 메카니즘 규명 등의 다양한 관점에서 대책안들이 연구되어 제시되고 있다. 따라서 본 연구에서는 실린더라이너의 이상 마모 현상 등을 방지하기 위한 윤활 및 마모 모니터링 기술 동향에 대해 살펴보고 윤활유 모니터링 시스템 개발 사례에 대해 소개 하고자 한다.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.6
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• pp.829-834
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• 2011

This paper introduces a new system which measures abrasion quantity of cylinder liners of large-scale marine diesel engines. The proposed system consists of three parts; measurement part where an LVDT, a temperature sensor, a camera and LED for lighting control are installed, monitoring part which accomplishes measurement command transmission and monitoring based on PC or notebook, and master control part which controls the measurement part and transfers measurement data to the monitoring part. The accuracy of the developed system is compared with that of an internal micrometer with 1/100 mm accuracy.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.39 no.11
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• pp.1131-1136
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• 2015

In a diesel engine, the wear of the cylinder liner occurs because of the continuous reciprocating motion of the piston ring. This wear reduces the performance of the diesel engine and shortens its service life. This study evaluated the wear characteristics of GT metal and a conventional metal used for cylinder liners using a ship's diesel engine. Wear tests were performed at temperatures of $25^{\circ}C$, $175^{\circ}C$, and $325^{\circ}C$, and under loads of 10 N, 30 N, and 50 N. The amount of wear, specific wear rate, and friction coefficient were evaluated for each condition. To analyze the wear mechanism, observations were made on an SEM. In the case of both metals, abrasive and adhesion wear occurred on the wear surfaces at room temperature, and corrosion wear was observed at high temperatures. The amount of wear and the specific wear rate of the GT metal were lower than those of the conventional metal at all temperatures, and hence it can be concluded that the wear characteristics of the GT metal are much better.

• Transactions of the Korean Society of Automotive Engineers
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• v.1 no.2
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• pp.89-102
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• 1993

In this experimental investigation, various plasma-sprayed zirconia contained coatings and a kind of alumina-zirconia coating were studied to gain a better understanding of their tribological behaviour under dry contact condition in a reciprocating motion at temperature of 200℃. Particular attention was made for finding appropriate coatings in cylinder liner/piston ring application with an emphasis on the antiwear property. In order to identify the wear mechanism, SEM(Scanning Electron Microscope), optical micrograph, and roughness tester were used. Alumina-zirconia and 8% yttria-zirconia were found to be most appropriate for the application to the cylinder liner/piston ring and, especially, alumina-zirconia exhibited highest wear-resistance and also showed good friction characteristics. Wear mechanisms of ceramic coatings identified.

• Journal of Advanced Marine Engineering and Technology
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• v.32 no.6
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• pp.981-988
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• 2008

This paper describes a development of automatic measuring device for cylinder liner wear amount. An operator should regularly measure the wear amount of the cylinder liner to prevent the wear amount of the cylinder liner from exceeding the maximum limit specific to the engine type. In previous methods. an operator entered the inside of the cylinder liner on a ladder and measured the amount of wear using a inside micrometer. Such method is unpleasant in severe environments and full of hazards. In addition, in order to enter the cylinder, the piston head had to be detached. requiring much time and money. In order to solve these problems, a new measuring device that consists of two measuring units and a special install jig is developed. The measuring units are installed through the scavenging air port by the install jig and measures the wear amount during 1 revolution of crankshaft. so detaching of the cylinder head and entering inside the cylinder liner are not required.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 1988.06a
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• pp.28-30
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• 1988

윤활시스템에서 마모는 상대적인 운동을 하는 두 물체사이에서 표면상태, 접촉조건 및 분위기등의 제요소들에 의해 발생되며, 형태학적으로 scuffing, scoring, pitting 및 fretting 등으로 분류된다. 윤활조건의 특성에 따라 미끄럼 접촉에서는 mild wear, severe wear로 구분되며, 이들의 마모 생성기구의 차이는 접촉상대속도, 하중 및 표면조도등의 정도에 기인된다. mild wear에서 severe wear 영역으로 전이될 때의 가혹한 조건에서 생성되는 마모현상을 scuffing wear라 하며, 이는 접촉면에서의 표면돌기의 직접접촉에 의한 cold welding 현상, 즉 local welds의 특성을 지닌 마멸형태로 정의한다. 이의 생성은 접점간의 하중 및 미끄럼 속도가 증가됨에 따라 온도상승에 기인되어 순간적으로 발생된 마찰열이 그 원인이 있으며, 기어, cam 및 tappet, 피스톤링 및 실린더 라이너 등의 마멸현상이 대표적인 예이다.

• Proceedings of the Korean Vacuum Society Conference
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• 2012.08a
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• pp.124-124
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• 2012

접촉운동기구 계면에서의 마찰력은 요소 혹은 시스템의 효율과 직접적으로 연관이 있으며 이로 해 마찰계수를 낮추기 위한 저마찰 표면처리는 Tribology 연구에 있어 기초적이면서도 동시에 매우 중요한 부분으로 오래 전부터 인식되어오고 있다. 또한 대부분의 습동기구 표면이 경화 처리되어 마모에 강한 특성을 보이나 이는 마찰계수가 일정 이하로 낮게 유지될 경우에만 해당되는 것으로 마찰계수의 조절은 매우 중요하다고 할 수 있다. 과거 자동차 엔진의 실린더 라이너 표면에 가공된 사선 형태의 패턴들이 저마찰 기능을 하는 것은 이미 잘 알려진 사실이며 최근에는 이러한 패턴 혹은 형상을 인위적으로 조절하여 저마찰 기능과 성능을 더욱 높이고자 하는 연구가 활발히 진행되고 있다. 이와 같은 미세한 패턴은 다양한 가공기술의 발전에 의해 가능하게 되었으며 그 결과 마찰계수는 패턴의 형상과 분포 등과 매우 밀접한 관계가 있는 것으로 보고되어 있다. 본 연구에서는 최근 활발한 연구가 진행되고 있는 표면 텍스쳐링 분야에 대한 전반적인 연구 동향과 미래의 가능성에 대해 살펴보고자 한다.

• Bulletin of the Society of Naval Architects of Korea
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• v.8 no.1
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• pp.95-102
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• 1971

Since the fuel oil of the bunker C grade, which is commonly burnt in the large marine diesel engine, causes the corrosive wear of cylinder liners and piston rings, a cylinder oil of high alkality is frequently used to prevent the wear. This practice, however, brings us an another problem to cause the abnormal wear. In this study the author made an investigation of the mechanism of the abnormal wear by the experiments surveying the influences of the alkality of a cylinder oil and the temperature of cylinder wall on the wear. The major results obtained from this study are as follows; A cylinder oil of low alkality is clearly effective for the preventation of the abnormal wear. Therefore, it is recommended that, prio to using a cylinder oil of high alkality, a cylinder oil of low alkality should be used until bringing an end to the initial wear. It is also observed that the abnormal wear depends largely on the temperature of the cylinder wall, that is, the higher the temperature goes up the severer the wear grows.

• Journal of Advanced Marine Engineering and Technology
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• v.22 no.6
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• pp.827-835
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• 1998

The effects of recirculated exhaust gas on the wear of cylinder liner piston and piston rings have been investigated by the experiment with a two-cylinder four cycle indirect injection diesel engine operating at 75% load and 1600 rpm speed For the purpose of comparison between the rates of two cylinders with and without EGR the recirculated exhaust gas is sucked into one of two cylinders after the soot among exhaust emissions is removed by an intntionally designed cylinder-type scrubber equipped with 6 water injectors(A water injector has 144 nozzles of 1.0 mm diame-ter) while only the fresh air into another cylinder. These experiments are carried out on the fuel injection at a fixed $15.3^{\circ}$ BTDC timing. It is found that firstly the mean wear amount of cylinder liner with EGR is more increased in the measurement positions of the second half than of the first half and the mean wear amount without EGR is almost uniform regardless of measurement posi-tions secondly the wear rates of the first and second piston ring(compression ring)thickness with EGR are more than twice but the wear rate of oil ring thickness without EGR is more increased than that with EGR and finally the wear rate of piston skirt with EGR is a little bit increased but the piston hed diameter is rather increased owing to soot adhesion and corrosion wear and espe-cially larger with EGR.

• Transactions of Materials Processing
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• v.17 no.5
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• pp.343-349
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• 2008

The wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. This study will discuss characteristics of wear between hard and soft piston ring coatings with running surface of cylinder liner. Detailed tribological analysis by using Pin-on-Disk(POD) testing machine describes the lubricity mechanism between piston ring coatings and cylinder liner at different temperature with and without oil. The effect of surface roughness of the cylinder liner on the friction coefficient and wear amount of piston ring coatings will also be analyzed. To simulate scuffing mechanism between piston ring and cylinder liner, accelerated lab testing was performed. This study will provide the data from tribological testing of hard and soft piston ring coatings against cylinder liner. Furthermore, the microstructures and morphological features of the surface and the near-surface materials during wear will be investigated. From the scuffing test by using POD testing machine, scuffing mechanisms for the soft and hard coating will be analyzed and experimentally confirmed.