• Title/Summary/Keyword: 시뮬레이션 기반 계획 생산

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A Study on Simulation based Manufacturing in Shipyards : Focused on a Long-term Plan Verification (조선소에서의 시뮬레이션 기반 생산에 관한 연구 : 선표 계획 검증을 중심으로)

  • Lee, Dong-Kun;Oh, Dae-Kyun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.1
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    • pp.86-95
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    • 2014
  • Productivity improvement of a shipbuilding company depends on how efficiently its limited resources are managed and utilized. Recently, research on modeling and simulation (M&S) to support shipyard production management system has been being under study. The production management based on M&S rejects decision making on experience, and it can establish productivity improvement method based on quantitative and specific data. In this paper, M&S is applied to the long-term plan as a part of the production planning in shipyards. To this end, the long-term plan processes and related management systems are analyzed. Based on the analysis, a simulation model and an application system using commercial simulation software are suggested. And basic structure of the suggested system is based on web technology such as Rich Internet Application, web services protocol for compatibility with existing shipyard enterprise systems. Utilizing the results of this study, it is expected that shipyard production planners can settle down work flow, in which one can establishes the production plan, simulates the plan, and analyzes the results, enabling a more reliable production plans.

Framework design of simulation-based ship production execution system(SPEXS) in a shipyard (시뮬레이션 기반 조선생산실행시스템 프레임워크 설계)

  • Lee, Kwang-Kook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.15 no.9
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    • pp.1854-1864
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    • 2011
  • Production planning is one of the most important activities in shipbuilding enterprises. Shop-floor supervisors and planners still do not have enough information to effectively analyze shop operations because of the difference between production planning and shop-floor scheduling. In this paper, process analysis was conducted between production planning and shop-floor control to clarify the difference, and the necessity of the manufacturing execution system(MES) was derived in a shipyard. Therefore, the simulation-based ship production execution system(SPEXS) was defined by analyzing characteristics of MES. The architectural functions of the system were deducted from the process of requirement analysis. The SPEXS' framework was constructed on the basis of the architectural functions. This framework will provide more reliable production schedules and allow engineers to plan and control shop operations in real-time.

A Study on the Development of Part State Driven Scheduling Simulator (부품상태 기반 일정계획 시뮬레이터의 개발에 관한 연구)

  • 김기태;박찬권;박진우
    • Proceedings of the Korea Society for Simulation Conference
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    • 1998.10a
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    • pp.73-77
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    • 1998
  • 고가의 생산장비를 효율적으로 운영하기 위한 방법을 제시하는 방법으로 일정계획은 중요한 역할을 담당한다. 일정계획을 수립하기 위한 방법으로 많은 방법이 적용되고 있지만 시뮬레이션은 일정계획의 수행도 분석에 중요한 기능을 담당한다. 그러나 일정계획의 분석에 있어서 적용되는 기존의 시뮬레이션 방법에는 대상 시스템을 모형화하기 위해 적지 않은 노력이 필요하고, 사용하는 시뮬레이션 프로그램의 사용 방법 및 모형 작성 방법에 대한 학습이 필요한 경우도 적지 않다. 본 논문은 일정계획을 시뮬레이션하기 위한 일정계획 시뮬레이터 개발에 대한 연구이다. 기존의 시뮬레이션 프로그램이 가지는 이벤트 개념 대신 상태 개념을 이용하여 시뮬레이터를 개발하는 방법을 제시하였다. 생산시스템에 대한 모형을 작성하고자 할 경우 특별한 프로그래밍 작업없이 대상시스템의 모형을 작성하도록 하여 보다 편리하게 모형을 작성하였다. 대상시스템에 대한 프로그램없이 대상시스템의 구성 정보와 주문 정보를 입력하여 우선 순위규칙에 의한 다양한 일정계획의 수행도를 분석하는 일정계획 시뮬레이터를 개발하였다.

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Platform development of adaptive production planning to improve efficiency in manufacturing system (생산 시스템 효율성 향상을 위한 적응형 일정계획 플랫폼 개발)

  • Lee, Seung-Jung;Choi, Hoe-Ryeon;Lee, Hong-Chul
    • Journal of Korea Society of Industrial Information Systems
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    • v.16 no.2
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    • pp.73-83
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    • 2011
  • In the manufacturing system, production-planning is very important in effective management for expensive production facilities and machineries. To enhance efficiency of Manufacturing Execution System(MES), a manufacturing system that reduces the difference between planning and execution, certain production-planning needs a dispatching rule that is properly designed for characteristic of work information and there should be a appropriate selection for the rule as well. Therefore, in this paper dispatching rule will be selected by several simulations based on characteristics of work information derived from process planning data. By constructing information that are from simulation into ontology, one of the knowledge-based-reasoning, production planning platform based on the selection of dispatching rule will be demonstrated. The platform has strength in its wider usage that is not limited to where it is applied. To demonstrate the platform, RacerPro and Prot$\acute{e}$g$\acute{e}$ are used in parts of ontology reasoning, and JAVA and FlexChart were applied for production-planning simulation.

Design of Integrated Process-Based Model for Large Assembly Blocks Considering Resource Constraints in Shipbuilding (자원제약을 고려한 조선 대조립 공정의 통합 프로세스 기반 모델 설계)

  • Jeong, Eunsun;Jeong, Dongsu;Seo, Yoonho
    • Journal of the Korea Society for Simulation
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    • v.28 no.2
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    • pp.107-117
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    • 2019
  • Because shipbuilding is single-product production with limited resources, production management technology is essential to manage the resources effectively and maximize the productivity of ship-process. Therefore, many shipbuilding companies are conducting research on ship production plan and process considering various constraints in the field by applying modeling and simulation. However, it is difficult to provide accurate production plan on sudden schedule and process changes, and to understand the interconnectivity between the processes that produce blocks in existing research. In addition, there are many differences between the production planning and field planning because detailed processes and quantity of blocks can not be considered. In this research, we propose the integrated process-based modeling method considering process-operation sequences, BOM(Bill of materials) and resource constraints of all the scheduled blocks in the indoor system. Through the integrated process-based model, it is easy for the user to grasp the assembly relationship, workspace and preliminary relationship of assembly process between the blocks in indoor system. Also, it is possible to obtain the overall production plan that maximizes resource efficiency without the separate simulation and resource modeling procedures because resource balancing that considers the amount of resource quantity shared in the indoor system is carried out.

Strategy Planning of Digital Shipbuilding Simulation byWorkflow Analysis of Production Planning in a Shipyard (조선소 생산계획 업무 프로세스 분석을 통한 디지털 선박생산 시뮬레이션 적용 전략 수립)

  • Lee, Kwangkook
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.17 no.8
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    • pp.1761-1768
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    • 2013
  • Digital shipbuilding is a technology to reduce the total cost and lead time inevitably made by reschedule and rework in a shipyard. Strategic planning should be undertaken in order to have an effect on the applicable field. We aim at planning a strategy of digital shipbuilding technology by analysis of production planning workflow in this paper. In the basis of BPR methodology, the as-is business process is analyzed to build an workflow model, and derive the bottleneck business process. We dig into the inside details of the process to illustrate an diagram of the core improvement opportunities, and perform process simulation not only to create the application scenarios but also to expect the main effects. The application strategy will make a basic sketch to save both the production cost and time for high quality products in the shipyards.

Discrete Event Simulation based Equipment Combination Optimization Method - based on construction equipment performance estimation of the Construction Standard Production Rate - (이산형 이벤트 시뮬레이션 기반 최적의 건설장비 조합 도출 방법 제시 - 표준품셈 건설기계 시공능력 산식을 기반으로 -)

  • Ko, Yongho;Ngov, Kheang;Noh, Jaeyun;Kim, Yujin;Han, Seungwoo
    • Korean Journal of Construction Engineering and Management
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    • v.23 no.6
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    • pp.21-29
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    • 2022
  • Productivity estimation of construction operations is crucial to successful project delivery. Especially in the preconstruction phase, the adequacy and effectiveness of plans directly affect the actual performance of operations. Currently, productivity estimation is conducted by referring to existing references such as the Construction Standard Production Rate. However, it is difficult to promptly apply changing conditions of operations when using such references. Moreover, it is difficult to deduce the optimal combination of construction machinery for the given condition. This paper presents a simple simulation model that can be used to generate productivity data that considers site conditions and construction equipment combination. The suggested method is expected to be used as a decision making assisting tool for practitioners who rely on estimations using the Construction Standard Production Rate when establishing construction plans using heavy machinery such as backhoes, loaders and dumptrucks.

Productivity Improvement by Application of Simulation based Tunneling Operation Planning Model - focused on NATM - (시뮬레이션 기반 터널공사계획모델 개발을 통한 생산성 향상 연구 - NATM 공법을 대상으로 -)

  • Lee, Si-Wook;Woo, Sung-Kwon
    • Korean Journal of Construction Engineering and Management
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    • v.9 no.5
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    • pp.127-136
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    • 2008
  • The initial step in the construction process, estimating appropriate construction time and expense is the most important factor that would influence the result of the construction. In order to enhance productivity and efficiency, there is a need to analyze and manage rationally. The purpose of this project is to make a simulation model for all subway tunnel construction based on the NATM method, also give an support equipment that would make available to plan and analyze the construction. The development of simulation model is based on a real case construction analysis process and also on the reference data. It reflects restrictive elements, make it possible to modify the conditions, and not only adapt to our project's construction but other projects as well. The model developed by this project will be able to reasonably predict the construction completion time and support the process of decision making during the planning. Therefore we can expect the productivity and efficiency of the whole construction projects.

Development of Simulation Model for Improvement of Production System in Small and Medium Sized Shoe Companies (중소신발생산기업의 생산시스템 개선을 위한 시뮬레이션 모형 개발에 대한 연구)

  • 이경근;윤원영;문일경;조형수;차병철
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.1171-1178
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    • 2003
  • 국내신발업체들의 생산시스템은 탄력성이 부족하고 표준화가 미흡하여 자동화, 정보화 등을 매우 어렵게 하고 있다. 특히 OEM 생산에 의존하는 중소신발생산기업들은 OEM의 특성상 촉박한 일정에 쫓기게 되어 생산계획 및 공정조건 둥을 최적으로 설정하지 못하고 과거의 경험 둥에 의해 단기적이고 즉흥적으로 설정하고 있다. 이러한 형태는 중소신발생산기업들의 생산성 저하와 손실 초래의 중요한 원인이 되고 있다. 본 연구에서는 신발공정의 효율 및 생산성을 극대화하기 위해 중소신발생산기업의 생산시스템에 기반을 둔 시뮬레이션 모형을 개발한다. 이를 이용하여 현재의 생산공정 및 관리시스템에 대한 여러 가지 문제점 및 비효율적 요소들을 파악하고, 그에 따른 최적의 개선대안들을 도출하고 제시한다.

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