• Title/Summary/Keyword: 시멘트제조공정

Search Result 111, Processing Time 0.022 seconds

A Study on Application of Desulfurization Technology in Cement Production Process (시멘트 생산 공정 내 탈황기술 적용 가능성 연구)

  • Youmin Lee;Chae-wook Lim;Teawoo Lee;Hyung-Suhk Suh;Jun-Ho Kil
    • Resources Recycling
    • /
    • v.33 no.2
    • /
    • pp.3-15
    • /
    • 2024
  • Environmental awareness is rising worldwide. however, cement manufacturing facilities use recycled resources to improve raw material and fuel substitution rates, contributing to environmental issues such as waste disposal. The emission of sulfur oxides (SOx), an air pollutant, has been regulated by limestone as raw material in cement manufacturing. However, the impact of increasing use of recycled resources on future facility processes and environmental changes is unclear. Therefore, the cement manufacturing facilities require desulfurization-related technologies and research. In this study, we investigated the applicability of desulfurization technology to cement manufacturing facilities and demonstrated various approaches to applying this technology using byproducts generated in cement manufacturing.

Case Study on NOx Emissions from Cement Kiln before and after Applying Multi-stage Combustion Technology (다단연소 기술 적용 전후 시멘트 소성설비의 NOx 배출 사례 연구)

  • Jae-Won, Choi;Ju-Ik Back;Jang-Jung Kim;Phil-Sung Won
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.11 no.3
    • /
    • pp.267-275
    • /
    • 2023
  • The cement industry has been contributing to solve the wastes problem by using various combustible wastes as alternative fuel to replace natural coal. To use more alternative fuels such as waste plastics, in the cement manufacturing process, it is necessary to stably burn alternative fuels and reduce air emissions such as NOx. This study is a case study on the multi-stage combustion calciner process, which is a technology that decreases the amount of NOx while increasing the use of alternative fuels. This study is a case study on the multi-stage combustion process, a technology that reduces the amount of harmful air emissions such as NOx while increasing the use of alternative fuels. Along results of comparing before and after applying the technology to actual cement manufacturing facilities, the amount of coal consumption decreased by 38 %, waste plastics consumption increased by 122 %, and NOx emissions decreased by 17 %. Results show that increasing the use of alternative fuels and reducing NOx emissions by multi-stage combustion is effective.

Development of Production System and Properties of Ceramic Binder using Aluminosilicate Raw Material (세라믹 바인더 제조공정의 알루미노실리케이트계 원료 적용 시스템 및 세라믹 바인더 물성개발)

  • Park, Cheol;Joe, Sung Hyung;Kim, Kyung Su;Lim, Chae Yong
    • Cement Symposium
    • /
    • s.49
    • /
    • pp.25-26
    • /
    • 2022
  • Coal ash generated from thermal power plants has been used as alternative raw material for cement production. But when using buried coal ash, careful attention is needed because it contains some amount of moisture and chlorides which can cause problems in production process. In this project, cement production process and quality control technology for using buried coal ash as cement raw material has been being developed.

  • PDF

Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • New & Renewable Energy
    • /
    • v.4 no.2
    • /
    • pp.81-86
    • /
    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

  • PDF

A pilot study of NOx concentration emitted from cement industry (시멘트산업에서 배출되는 NOx의 환경영향 예비실태조사)

  • 김윤신;이태형;이철민;문정숙;이지철;전형진
    • Proceedings of the Korea Air Pollution Research Association Conference
    • /
    • 2003.05b
    • /
    • pp.235-236
    • /
    • 2003
  • 시멘트 업계에서 필연적으로 다량 배출되는 질소산화물(NOx)의 법적 규제치는 350ppm(산소 농도 13% 기준)이나 대부분의 시멘트 사업장에서 기준치를 초과하여 배출되고 있는 실정이다. 시멘트 산업은 석회소성로의 고온운전과 다량의 연료사용 등 시멘트 제조의 공정특성상 타 산업에 비해 많은 질소산화물을 배출하여 왔으나, 사업장 주변지역 환경에 질소산화물이 미치는 영향에 관한 연구가 전혀 이루어지지 않아 이에 대한 자료가 전무한 실정에 있다. (중략)

  • PDF

The Study of Water Stability of MDF Cement Composite by Addition of Epoxy Resin and Manufacturing Process (Epoxy Resin 첨가 및 제조공정에 따른 MDF 시멘트 복합재료의 수분안정성 연구)

  • 노준석;김태진;박춘근;최상홀
    • Journal of the Korean Ceramic Society
    • /
    • v.35 no.4
    • /
    • pp.371-377
    • /
    • 1998
  • The effect of epoxy resin on the water stability of HAC/PVA based MDF cement composite were stu-died through the three different forming methods calendering extruding and warm pressing. In prexing step the epoxy resin was added in 5-15wt% of cement weight. The 3-point flexural strength of each dry and wet specimen which were immersed in water during 3. 7, 14 days was estmated and the mi-crostructural change of epoxy resin-added MDF cement composite due to water immersion was charac-terized by scanning electron microscopy. As the addition amount of epoxy resin the im-provement of water stability of MDF cement composite was achieved in most case. Especially through the warm press forming method the effectiveness of epoxy resin addition to the water stability was enhanced. When the epoxy resin was added by 5wt% to 7wt% the optimum flexural strength and water stability

  • PDF

The CO2 Emission in the Process of Cement Manufacture Depending on CaO Content (시멘트 생산과정에 따른 CaO 함량과 CO2의 발생량)

  • Kim, Sang-Hyo;Hwang, Jun-Pil
    • Journal of the Korea Concrete Institute
    • /
    • v.25 no.4
    • /
    • pp.365-370
    • /
    • 2013
  • In this study, contents of limestone in cement manufactured by six domestic plants for Portland cement were investigated in terms of the strength and its relation to the $CO_2$ emission due to limestone material and its physical properties in cement manufacturing process. the relationship among CaO content, compressive strength, and $CO_2$ emission was surveyed for the limestone quantity in decomposition reaction and the loss of limestone quantity contained in each cement. As a result of $CO_2$ emission calculation for unit cement, it was found that the $CO_2$ emission due to decomposition of limestone was occupied 67% of total emission quantity. Furthermore, there was a difference in $CO_2$ emission quantity depending on the cement manufacturing process management. Also, it was shown that fossil fuel usage and material loss had a major influence as main factors of $CO_2$ emission. An increase in the CaO content in cement resulted in an increase in the compressive strength. On the contrary, CaO content and compressive strength were reduced with the growth of loss quantity of limestone. It was verified that the material and process management were more effective than CaO yield in cement manufacturing for $CO_2$ emission with the growth of $CO_2$ emission quantity. Pozzolanic materials such as PFA and GGBS in concrete mix affected the price, $CO_2$ emission and development of strength of concrete.