• 한국재료학회지
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• 제10권10호
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• pp.659-664
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• 2000

연료극 지지체식 원통형 고체산화물 연료전지를 개방하기 위해 연료극 지지체와 전해질이 코팅된 연료극 원통관의 제조 및 그것의 특성에 대해 연구하였다- 연료극 지지체는 20-50vol.%의 탄소함량에 따라 만들어졌으며, 탄소량이 증가함에 따라 연 료극 지지체의 기공율도 점차 증가하였으며, 적절한 기공율을 가지기 위한 최적 탄소량은 30vol.%임을 확인하였다. 연료극 지지체 관은 압출법으로 제작하였으며, 전해질은 슬러리 코팅법으로 원통판의 바깥쪽에 코팅하였고, $1400^{\circ}C$에서 공소결을 성공적으로 실시하였다. 소결후 물리척특성과 미세구조를 조사하였으며, 연료극 지지체관의 기공율은 35%이었고 연료전지의 요구조건을 만족하였다. 기체투과율 시험을 통하여, 연료극 지지체관 자체는 충분히 다공성을 나타내었으나, 전해질층을 코팅한 경우에는 매우 낮은 기체부과율을 나타냄을 확인하였다. 이것은 코팅된 전해질층이 매우 치밀하다는 것을 의미하며, 본 연구를 통해서 연료극 지지체식 원통형 고체산화물 연료전지가 제조될 수 있음을 확인하였다.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.2
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• pp.1288-1291
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• 2004

In this study, physical characteristics of alumina slurry on variation of pH value and the effect of non-ionic surfactants on alumina slurry for copper chemical mechanical planarization (CMP) slurry have been investigated. After pH value of the slurry with alumina abrasive was changed by adding various amount of $HNO^3$ or KOH, the differences of settling rate, particle size, and zeta-potential were estimated. Better settling rates were shown in slurries with alumina abrasive at near pH 1. Higher zeta-potential was shown at around pH 2 in alumina slurry and the point of zero charge (PZC) was measured at about pH $9\sim10$. Non-ionic surfactant was added in the slurry with 5wt% alumina abrasive to get its effect on slurry practically. Abrasive size was smaller increased when amount of surfactant increased in slurry with P-4 as abrasive; on the other side, it was smaller when amount of surfactant decreased with AES-12. Variation of zeta-potential has no tendency with adding surfactant; however, values of zeta-potential were between $35\sim50mV$. The proper amount of surfactant was $0.1\sim1.0wt%$ in slurry with P-4 and $0.5\sim1.0wt%$ in slurry with AES-12 respectively. Excellent dispersion stabilization was obtained by addition of non-ionic surfactant

• 한국재료학회지
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• 제31권9호
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• pp.532-538
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• 2021

In this study, a spray dryer is used to make granules of Y₂O₃ and YF₃, and then Y₅O₄F₇ is synthesized following heat treatment of them under Ar gas atmosphere at 600 ℃. Single and binary monomer mixtures are compared and analyzed to optimize photocurable monomer system for DLP 3D printing. The mixture of HEA and TMPTA at 8:2 ratio exhibits the highest photocuring properties and low viscosity with shear thinning behavior. The optimized photocurable monomer and synthesized Y₅O₄F₇ are therefore mixed and applied to printing process at variable solid contents (60, 70, 80, & 85 wt.%) and light exposure times. Under optimal light exposure conditions (initial exposure time: 1.2 s, basic exposure time: 5 s), YOF composites at 60, 70 & 80 wt.% solid contents are successfully printed. As a result of measuring the size of the printed samples compared to the dimensions of the designed bar type specimen, the deviation is found to increase as the YOF solid content increases. This shows that it is necessary to maximize the photocuring activity of the monomer system and to optimize the exposure time when printing using a high-solids ceramic slurry.

• 한국분말재료학회지
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• 제26권1호
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• pp.6-10
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• 2019

In this study, freeze drying of a porous Ni with unidirectionally aligned pore channels is accomplished by using a NiO powder and camphene. Camphene slurries with NiO content of 5 and 10 vol% are prepared by mixing them with a small amount of dispersant at $50^{\circ}C$. Freezing of a slurry is performed at $-25^{\circ}C$ while the growth direction of the camphene is unidirectionally controlled. Pores are generated subsequently by sublimation of the camphene during drying in air for 48 h. The green bodies are hydrogen-reduced at $400^{\circ}C$ and then sintered at $800^{\circ}C$ and $900^{\circ}C$ for 1 h. X-ray diffraction analysis reveals that the NiO powder is completely converted to the Ni phase without any reaction phases. The sintered samples show large pores that align parallel pores in the camphene growth direction as well as small pores in the internal walls of large pores. The size of large and small pores decreases with increasing powder content from 5 to 10 vol%. The influence of powder content on the pore structure is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

• 한국분말재료학회지
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• 제28권4호
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• pp.331-335
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• 2021

The effects of drying temperature on the microstructure of porous W fabricated by the freeze-casting process of tert-butyl alcohol slurry with WO₃ powder was investigated. Green bodies were hydrogen-reduced at 800℃ for 1 h and sintered at 1000℃ for 6 h. X-ray diffraction analysis revealed that WO₃ powders were completely converted to W without any reaction phases by hydrogen reduction. The sintered body showed pores aligned in the direction of tert-butyl alcohol growth, and the porosity and pore size decreased as the amount of WO₃ increased from 5 to 10vol%. As the drying temperature of the frozen body increased from -25℃ to -10℃, the pore size and thickness of the struts increased. The change in microstructural characteristics based on the amount of powder added and the drying temperature was explained by the growth behavior of the freezing agent and the degree of rearrangement of the solid powder during the solidification of the slurry.

• 한국분말재료학회지
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• 제29권2호
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• pp.118-122
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• 2022

The synthesis of porous W by freeze-casting and vacuum drying is investigated. Ball-milled WO₃ powders and tert-butyl alcohol were used as the starting materials. The tert-butyl alcohol slurry is frozen at -25℃ and dried under vacuum at -25 and -10℃. The dried bodies are hydrogen-reduced at 800℃ and sintered at 1000℃. The XRD analysis shows that WO₃ is completely reduced to W without any reaction phases. SEM observations reveal that the struts and pores aligned in the tert-butyl alcohol growth direction, and the change in the powder content and drying temperature affects the pore structure. Furthermore, the struts of the porous body fabricated under vacuum are thinner than those fabricated under atmospheric pressure. This behavior is explained by the growth mechanism of tert-butyl alcohol and rearrangement of the powders during solidification. These results suggest that the pore structure of a porous body can be controlled by the powder content, drying temperature, and pressure.

• 한국재료학회지
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• 제34권1호
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• pp.27-33
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• 2024

Al₂O₃ has excellent sintering properties and is important in semiconductor manufacturing processes that require high-temperature resistance and chemical inertness in a plasma environment. In this study, a comprehensive analysis of the chemical characteristics, physical properties, crystal structure, and dispersion stability of three commercially available Al₂O₃ powders was conducted. The aim was to provide a technological foundation for selecting and utilizing appropriate Al₂O₃ powders in practical applications. All powders exhibited α-Al₂O₃ as the main phase, with the presence of beta-phase Na₂O-11Al₂O₃ as the secondary phase. The highest Na⁺ ion leaching was observed in the aqueous slurry state due to the presence of the secondary phase. Although the average particle size difference among the three powders was not significant, distinct differences in particle size distribution were observed. ALG-1SH showed a broad particle size distribution, P162 exhibited a bimodal distribution, and AES-11 displayed a uniform unimodal distribution. High-concentration Al₂O₃ slurries showed differences in viscosity due to ion release when no dispersant was added, affecting the electrical double-layer thickness. Polycarboxylate was found to effectively enhance the dispersion stability of all three powders. In the dispersion stability analysis, ALG-1SH exhibited the slowest sedimentation tendency, as evidenced by the low TSI value, while P162 showed faster precipitation, influenced by the particle size distribution.

• 유기물자원화
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• 제26권2호
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• pp.85-93
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• 2018

톱밥 깔짚우사에서 채취한 젖소 분으로부터 바이오가스를 생산하는 효율을 분석하기 위하여 반 건식혐기소화 실험을 수행하였다. 첫 번째 실험으로서 젖소 분과 돈분 슬러리 그리고 두 가지 축분을 일정비율로 혼합한 재료를 대상으로 메탄 발생 잠재량(BMP; Biochemical Methane Potential) 실험을 수행하였다. 혐기소화 실험기간 동안 발생된 메탄가스의 누적량은 젖소 분이 포함된 처리구에서 더 많은 것으로 나타났다. 두 번째 실험으로서 깔짚우사에서 채취한 젖소 분을 단독으로 소화조에 투입하여 반 건식 혐기소화 실험을 실시하였다. 실험 결과, TS (Total Solids) 농도가 13%인 젖소 분의 적정 HRT (Hydraulic Retention Time)는 25일인 것으로 분석되었으며, TS 농도가 13%인 반응조에서의 바이오가스 발생량은 1.36~1.50v/v-d의 범위였고 평균은 1.44v/v-d 수준이었다. 젖소 분의 TS 농도를 15% 수준으로 설정한 혐기소화조에서의 적정 HRT는 30일이었으며 반응조에서의 바이오가스 발생량은 1.50~1.61v/v-d 수준이었고 평균은 1.47v/v-d 수준이었다. TS 농도가 17% 수준인 혐기소화조에서의 최적 HRT는 30일인 것으로 분석되었다. 이 반응조에서의 바이오가스 발생량은 1.50~1.61v/v-d 이었고 평균은 1.55v/v-d 수준이었다.

• 한국결정성장학회지
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• 제17권2호
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• pp.63-68
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• 2007

EMI filter와 같은 적층형 세라믹 제조 시 공정 상 많은 문제점이 야기된다. 특히 표면과 계면에서의 crack, camber, delamination 같은 결함이 없는 적층체를 얻기 위해 서로 다른 두 재료의 동시 소성에 의한 수축율 조절이 필수적이다. 본 연구에서는 ferrite의 분체 특성을 통해 varistor/ferrite의 동시소성 거동을 연구하였다. ferrite 분말을 각각 24시간, 48시간, 72시간 분쇄하여 varistor와 ferrite 각각의 슬러리를 제조하고 doctor blade법으로 green sheet를 제조하였다. 슬러리는 분말 55wt(%)에 binder solution 45wt(%)로 혼합하여 제조하였다. Varistor와 ferrite green sheet는 $80 kg/cm^2$로 적층하여 $900^{\circ}C$, $1000^{\circ}C$에서 3시간 소결 하였다. 그 결과 분쇄시간과 소결온도 조절로 결함이 없는 동시 소성된 ferrite/varistor 적층체를 제조 할 수 있었다.

• 한국지반신소재학회논문집
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• 제14권1호
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• pp.43-50
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• 2015

본 연구에서는 현장잔토를 활용할 수 있고 다짐이 불필요하여 관로공사에 유용한 경량기포혼합토를 지중매설관의 뒷채움재로 이용할 경우 관로의 거동을 조사하기 위하여 시험시공을 실시하고 계측결과를 분석하였다. 동시에 동일한 조건의 새만금 준설토사 뒷채움 시공결과와 비교하였다. 연직토압의 경우 경량기포혼합토 뒷채움 시 준설토사 대비 초기 슬러리 상태에서 25.6% 가량 저감되었고 양생 후에는 준설토사 토압의 10% 이내에 불과하였다. 준설토사 뒷채움 시에는 경량기포혼합토 대비 수평토압의 경우 3.6배 이상, 연직 및 수평변위는 각각 3.2배와 2.6배 가량의 차이를 나타내어 경량기포혼합토의 토압 및 변위저감 효과가 우수한 것으로 나타났다. 매설관 상반부에서 측정된 응력의 경우 토사 뒷채움 시 대체로 압축응력이 발생한 반면, 경량기포혼합토를 타설한 경우 초기 슬러리 상태에서 발생한 부력으로 인하여 고정된 양단부를 지점으로 부(-)의 모멘트가 발생함으로써 상반부에 인장응력이 발생하는 결과를 얻었다. 결론적으로, 새만금에서 준설된 토사를 이용한 경량기포혼합토는 인근 개발지에서 매설관 뒷채움재로 활용하는데 있어 준설토사와 비교하여 매우 우수한 재료이나 타설 시 부력에 대한 대책이 필요하다.