• 제목/요약/키워드: 슬러리 반응기

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Treatment of Spent ion-Exchange Resins from NPP by Supercritical Water Oxidation(SCWO) Process (초임계수 산화공정에 의한 원전 폐수지 처리기술)

  • Kim, Kyeong-Sook;Son, Soon-Hwan;Song, Kyu-Min;Han, Joo-Hee;Han, Kee-Do;Do, Seung-Hoe
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.3
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    • pp.175-182
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    • 2009
  • The spent cationic exchange resins and anionic exchange resins were separated from mixed spent exchange resins by a fluidized bed gravimetric separator. The separated resins were identified by an elemental analysis and thermogravimetric analysis. The each test sample was prepared by diluting the slurry made by wet ball milling the cationic exchange resins and the anionic exchange resins separated as a spherical granular form for 24 hours. The resulting test samples showed a slurry form of less than $75{\mu}m$ of particle size and 25,000ppm of $COD_{cr}$. The decomposition conditions of each test samples from a thermal power plant were obtained with a lab-scale(reactor volume : 220mL) supercritical water oxidation(SCWO) facility. Then pilot plant(reactor volume : 24 L) tests were performed with the test samples from a thermal power plant and a nuclear power plant successively. Based on the optimal decomposition conditions and the operation experiences by lab-scale facility and the pilot plant, a commercial plant(capacity : 150kg/h) can be installed in a nuclear power plant was designed.

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Morphological Change of Precipitated Calcium Carbonate by Reaction Rate in Bubble Column Reactor (기포탑 반응기에서 반응 속도에 따른 침강성 탄산칼슘의 모폴로지 변화)

  • Hwang, Jung Woo;Lee, Yoong;Lee, Dong Hyun
    • Korean Chemical Engineering Research
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    • v.47 no.6
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    • pp.727-733
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    • 2009
  • Effects of $Ca(OH)_2$ concentration(0.16~0.64 wt%), total volumetric flow rate(3~6 L/min) and $CO_2$ volume fraction(0.3~0.6) on morphology of the precipitated $CaCO_3$ and the mean particle size of the precipitated $CaCO_3$ were investigated in the slurry bubble column reactor. Experiments were carried out in acrylic reactor($0.11m-ID{\times}1.0m-high$) with a internal tube($0.04m-ID{\times}1.0m-high$). The calibration curve on the mass ratio of $CaCO_3$ to $Ca(OH)_2$ was obtained by FT-IR for the conversion of $Ca(OH)_2$ with the reaction time. The reaction rate of $Ca(OH)_2$ increased with increasing the volumetric flow rate of $CO_2$. From SEM images, the crystal size of $CaCO_3$ increased with increasing the reaction rate in the saturated concentration of $Ca(OH)_2$ (0.16 wt%). In addition, the crystal size of precipitated $CaCO_3$ decreased with increasing the concentration of $Ca(OH)_2$, but the mean particle size of precipitated $CaCO_3$ increased with increasing the concentration of $Ca(OH)_2$.

Experimental Study on the Characteristics of Coal Gasification by 1 T/D BSU Coal-Slurry Entrained Gasifier (1 T/D급 습식 분류상 석탄가스화기에서의 석탄가스화 특성연구)

  • 박태준;김재호;손성근;이재구;홍재창;김용구;최영찬
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.553-559
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    • 1999
  • This study has been implemented to investigate various characteristics of coals which are imported from abroad. KIER has developed 1 T/D bench-scale unit, entrained-flow coal-slurry gasification technology to investigate the followings: 1) to assess the appropriate foreign coals for gasification. 2) to establish the data base for gasification phenomena, 3) to minimize the technical risks prior to introduction of commercial scaled IGCC power plant, 4) to develop essential key technologies and to establish operational experiences for coal gasification. The foreign coals used in the gasification are Cyprus and Alaska coals from U. S. A. Cyprus coal(bituminous) and Alaska coal (lignite) were shown about 1.29$0^{\circ}C$. The concentrations of coal-slurry for Cyprus were maintained up to 58%, 62% and 65% in order to enable to feed satisfactorily it into the gasifier without any other problems at feeding systems. However, the Alaska coal was unable to maintain slurry concentration over the 60% due to its high viscosity. During the experiments, $O_2/coal$ ratios in both coals ere maintained from 0.6~1.2, but especially Alaska coal was required excessive oxygen feed due to its high ingerent moisture contents. During the experiments with two different coals, the concentrations of syngas $(H_2+CO)$ were shown as 40~62%, and the heating value of syngas were detected as 1,400~2,050 kcal/N㎥

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Experimental studies of 1.0T/D Entrained Flow Coal Gasifier (1.0T/D 가압 분류층 석탄 가스화기 운전 특성)

  • Ra, Howon;Hong, Jaichang;Choi, Youngchan
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.115.1-115.1
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    • 2010
  • 석탄 가스화기술은 기존의 연소 방식에서 발생하는 공해 물질은 줄이면서 발생되어지는 합성가스를 이용하여 직접 사용하거나, IGCC나 CTL 공정등에서 원료로서 사용할 수 있다는 장점을 가지고 있어 석탄의 환경친화적인 이용을 위하여 오래전에 개발된 기술임에도 불구하고 최근 각광받고 있는 기술이다. 분류층 가스화기는 미분화된 석탄을 고온에서 가스화하는 방식으로 용량의 대형화가 가능하여 석탄가스화복합발전(IGCC)용으로 이용되고 있다. 석탄슬러리를 원료로 사용하는 습식 분류층 가스화기는 기술적으로 상당히 안정적이어서 가장 많이 보급되어진 가스화기 형태이다. 본 연구에서는 1.0T/D급 습식 분류상 가스화 장치의 가압 운전 특성 및 가스화 특성, 운전 조건을 파악하기 위하여 실험을 실시하였다. 실험에 사용된 반응기는 운전 압력 30bar로 설계되었으며, Fuel의 공급량은 50~70kg/hr로 공급하였으며, $O_2$/fuel Ratio를 0.7~1.1까지 변경하여 Fuel 주입량에 따른 내부온도 분포와 $O_2$/Fuel 비율에 따른 합성가스의 조성, 탄소 전환율, 냉가스효율 변화 특성을 알아보았다.

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Co-gasification Characteristics of Coal Mixed with Pet-coke in a 1T/D Entrained-Flow Gasifier (1T/D 분류층 가스화기에서의 석탄, 석유코크스 혼합연료 가스화 특성 연구)

  • Lee, Jae-Goo;Yoon, Sang-Jun;Choi, Young-Chan;Ra, Ho-Won;Son, Yung-Il
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.453-456
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    • 2007
  • 감압 증류 후 생성되는 중질유의 고도화를 위하여 코킹 공정을 거친 후 정유 부산물로 생성되는 열적으로 매우 안정하고, 높은 발열량을 갖는 반면 황, 바나듐 함량이 높은 석유코크스의 효과적인 이용을 위하여 본 연구에서는 가스화 공정을 적용하였다. 1T/D 용량의 분류층 가스화기를 이용하여 유연탄(drayton coal), 석유코크스, 또는 혼합한 경우의 가스화 성능을 알아보았으며, 각각의 경우에 대하여 비교하여 보았다. 높은 열 안정성을 갖는 석유코크스의 효과적인 가스화를 위하여 반응기 내 체류시간 및 버너 노즐 변경에 따른 가스화 성능 개선을 시도하였으며, 이때의 온도, 산소/원료 공급량 조건에 따른 생성가스 성분 및 탄소전환율, 냉가스효율 변화 특성을 알아보았다. 버너 노즐 구경 변경으로 인한 슬러리의 미립화를 통하여 향상된 탄소전환율 및 냉가스효율을 얻을 수 있었다.

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이액상계를 이용한 토양슬러리 반응기에서의 PAH 거동 특성

  • 이재영;백기태;조현정;양지원
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.144-147
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    • 2003
  • In this study, the mass transfer behaviors of phenanthrene, anthracene, and pyrene in soil slurry reactor (SSR) using two-liquid phase (TLP) system were investigated. The mass transfer ratio and rate of PAH in the TLP system using light paraffine oil, which has the highest solubility of PAH, were influenced by the amount of light paraffine oil and mixing speed. When the amount of light paraffine oil decreased from 15 % to 2.5 % (v/v), the mass transfer ratio of anthracene decreased significantly compared with that of phenanthrene and pyrene. As mixing speed increased, the initial mass transfer rate of PAH within 1 day was enhanced. However, each final mass transfer ratio of three PAHs after 5 day was similar irrespective of mixing speed.

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Optimum Mix Design for Waste Newsprint Paper Fiber Reinforced Cement Composites (폐지섬유보강 시멘트 복합체의 최적배합비 도출)

  • 원종필;배동인;박찬기;박종영
    • Journal of the Korea Concrete Institute
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    • v.13 no.4
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    • pp.346-353
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    • 2001
  • This research investigates the mixture proportioning of waste newsprint paper fiber for thin-cement product. Waste newsprint paper fibers obtained through shredded mechanically by a dry process. Waste newsprint paper fiber reinforced cement composites was manufacted by slurry-dewatering method. The waste newsprint paper fiber reinforcement conditions (fiber mass fraction, level of substitution of virgin fibers, level of fiber beating) and processing variables (pressed, unpressed) are optimized through experimental studies and statistical analyses based on factorial design of experiments and analyses of variance. The optimized recycled waste newsprint paper fiber reinforced cement composites were technically evaluated. The results are shown to possess acceptable properties and strong potentials of the recycling of waste newsprint paper of the reinforcement of thin-cement products.

Synthesis of High Purity p-Phenylenediamine from p-Nitroaniline by Catalytic Hydrogenation (Pd/C촉매하 파라니트로아닐린 수소첨가에 의한 고순도 파라페닐렌디아민의 합성공정)

  • Cho, Chul Kun;Chung, Kwang Bo
    • Applied Chemistry for Engineering
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    • v.10 no.8
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    • pp.1210-1215
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    • 1999
  • Optimum conditions of the hydrogenation of PNA to pure PPD were determined in a three-phase slurry reactor with suspended Pd/C catalyst particles. Minimization of mass transfer resistances at the interfaces of both gas-liquid and liquid-catalyst particles and control of overall reaction rate on catalyst surface leaded to decrease the hydrogen starvation on reaction active sites and to reduce the side reactions during hydrogenation. The optimum temperature, pressure, and catalysst concentration were confirmed to be in the range of $60^{\circ}C$, 60~70 psig, and 1~2 g-cat/L, respectively. Reaction rate was zero order with respect to the concentration of PNA and 1st order with respect to the pressure of hydrogen(P). Overall rate expression of the reaction was $R_A=6.44{\times}10^6{\cdot}H{\cdot}P{\cdot}m{\cdot}$exp(-4659/T) where H is constant, m is concentration of catalyst, and T is temperature.

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A Study on Heat Transfer Characteristics according to Thermal Hydrolysis Reaction of Poultry Slaughter Waste (도계폐기물의 열가수분해 반응에 따른 열전달 특성 연구)

  • Song, Hyoung Woon;Jung, Hee Suk;Kim, Choong Gon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.23 no.4
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    • pp.95-103
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    • 2015
  • The purpose of this study was performed to quantitatively measure the thermal conductivity of poultry slaughter waste with variation of reaction temperature for optimal design of thermal hydrolysis reactor. We continuously quantified the thermal conductivity of dehydrated sludge related to the reaction temperature. As the reaction temperature increased, the dehydrated sludge is thermally liquefied under high temperature and pressure by the thermal hydrolysis reaction. Therefore, the bond water in the sludge cells comes out as free water, which changes the dehydrated sludge from a solid phase to slurry of a liquid phase. As a result, the thermal conductivity of the its sludge was more than 2.11 times lower than that of the water at $20^{\circ}C$. However, the thermal conductivity of the sludge approached to $0.677W/m{\cdot}^{\circ}C$ of water at $200^{\circ}C$, experimentally substantiating liquefaction of the dehydrated sludge. Therefore, we confirmed that the change in physical properties due to thermal hydrolysis appears to be an important factor for heat transfer efficiency. And the thermal conductivity function related to reaction temperature was derived to give the boundary condition for the optimal design of the thermal hydrolysis reactor. The consistency of the calculated function was 99.69%.

Production of Fluorosilicic Acid from Phosphoric Acid Slurry of a Fertilizer Manufacturing Plant (비료공장의 인산 슬러리로부터 규불산 제조)

  • Kim, Se-Won;Moon, Woo-Kyun;Park, Hung-Suck
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.2
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    • pp.926-933
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    • 2012
  • Phosphoric acid used for the production of phosphate fertilizers is synthesized by the reaction of phosphate rock and sulfuric acid. As the reaction is exothermic, yield of phosphoric acid is poor at elevated temperature. Therefore, enhancement in its yield requires the process temperature be maintained by releasing the vapor ($80^{\circ}C$) containing HF and SiF4 through a vacuum cooler. However, these valuable resources; Fand Si, which can be utilized for the manufacture of refrigerant and polysilicon, respectively, are being wasted in the treatment process. We performed lab-scale experiments to estimate the amount of recoverable H2SiF6, a by-product of phosphoric acid manufacturing process. The experimental results showed a decrease of fluorine concentration by 0.12wt% in the liquid phase. Preliminary estimation showed a possible recovery of 5,509 ton/yr of fluorine considering the scale of the fertilizer manufacturing plant. Furthermore, field-scale experiment showed that H2SiF6 could be enriched in liquid phase from 0.35wt% to 7.33wt% and the vapor flow-rate from vacuum cooler was estimated at $51,000m^3/hr$. Anew, the efficiency of fluorine recovery in the pilot-scale experiment was found to be 76.74% and the production of H2SiF6 was estimated at 5,340 ton/yr.