• Journal of Korean Society for Quality Management
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• v.42 no.4
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• pp.563-578
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• 2014

Purpose: The purpose of this paper is integrated tolerance design process by advantages of engineering design and 6 sigma statistical tolerances design. Methods: Integrated tolerance design process can determine the goals by using engineer's experience and clarify tolerance by 6 Sigma statistical methods. Integrated design process can be applied by using non-linear simulations. Results: We applied integrated design process to the optical disc drive spindle motor and get good result. Conclusion: If this method is applied test method in the early stages of development, then Design can be reduced development time and cost.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.4
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• pp.2338-2343
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• 2015

An analytical model was developed in this study and then implemented into a tool for automation of FEA (Finite Element Analysis) of a spindle system for natural frequencies and modes in the universal FEA software, ANSYS. VBA of EXCEL was used for the implementation. It allowed graphic user interfaces (GUIs) to be developed for a user to interact with the tool and, in addition, an EXCEL spreadsheet to be used for data arrangement. A code was developed in the language of ANSYS to generate the geometric model of the spindle system, sequentially to construct the analytical model based on the information in the GUIs, and finally to perform computation for the FEA. Its automation of the model generation and analysis can help to identify a near optimal design of the spindle system under design in minimum time and efforts.

• Special Issue of the Society of Naval Architects of Korea
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• 2007.09a
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• pp.68-73
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• 2007

CPP is widely utilized in RoPax ship, shuttle tanker etc. due to excellent manoeuvrability in low speed, and its usage is recently increased. The CPP was almost designed by CPP maker, and its performance seemed to be not fully optimized. In this study the whole CPP design procedure was reviewed and design technology of CPP was settled down including calculation of spindle torque and MOI, which was fully confirmed by KHI CPP maker. In order to confirm the CPP design technique, a CPP for shuttle tanker was designed and its performance was verified through series of model tests. The propeller efficiency and face cavitation performance of the CPP was well improved. This CPP design technology will be contributed to the optimization of performance and cooperation with CPP maker.

• Proceedings of the Acoustical Society of Korea Conference
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• autumn
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• pp.261-264
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• 1999

캐피러리(Capillary)는 반도체 납땜에 사용되는 헤더 부분으로써 현재까지는 강철핀에 다이아몬드를 부착하여 가공하였으나 가공정밀도에서 매우 불량하였다. 본 논문에서는 스핀들, 콜렉트, 척부분을 변경하여 초음파에너지를 가할 수 있도록 하였으며 특히, 주파수추종방법을 이용한 발진부 제어를 통해 부하단의 변화에도 대처할 수 있도록 하였으며 캐피러리(Capillary)의 가공을 최적화 하기 위해 혼과 진동자의 무게를 이용할 수 있도록 설계하였다. 본 방법을 사용하여 실험한 결과 캐피러리(Capillary) 조도면은 우수한 특성을 나타냈음을 확인했으며 현장에서 직접 사용할 수 있는 시스템을 제시하였다.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2001.11a
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• pp.58-64
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• 2001

An investigation of the TMR(Track Misregistration) requirements to achieve the capacity of 80GBytes／Platter in 7200rpm disk drive system is reported. This paper also gives an overview of the PES(Position Error Signal) characteristics in the 57,500TPI disk drive to estimate the required 95,000TPI-system PES. The TMR measured by PES are presented and decomposed in order to identify the portions and their contributions of the spindle-disk system vibration and HSA(Head-Stack-Assembly) system vibration respectively. A comprehensive review on the servo system is also presented to provide the practical limits of the modem servo architecture into TMR budget design. The decomposed PES energy distribution shows that the spindle-disk pack vibration is one of the top-ranking sources of the total TMR budget and its percentage contribution is about 50％ considering all the other TMR sources.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.18 no.2
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• pp.214-220
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• 2009

The spindle is the main component in machine tools. The static and dynamic stiffness of the spindle directly affect the machining productivity and surface integrity of the workpiece. The static and dynamic stiffness of the spindle depend on the shaft size, bearing arrangement, bearing span length, and so on. Therefore, the selection of shaft size and bearing span length are important to improve the spindle stiffness. This paper presents the determination of shaft size and bearing span length in spindle design step. In order to select the optimal bearing and built-in motor locations with constraint conditions, the extreme vertices design was applied. The results show that extreme vertices design is usable for spindle design with design constraints.

• Proceedings of the KIEE Conference
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• 2007.07a
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• pp.995-996
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• 2007

This study is for a design of a spindle motor for 1.8 inch hard disk drives(HDDs). Equivalent magnetic circuit model is applied for a basic design of the motor, a specific configuration design and magnetic distribution characteristics are confirmed using finite element analysis. Besides, thrust forces generated between rotor and stator core and thrust pad are calculated for pressure analysis of fluid dynamic bearings.

• Journal of Practical Engineering Education
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• v.15 no.1
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• pp.119-126
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• 2023

Today, in order to improve fuel efficiency and dynamic behavior of automobiles, an era of light weight and simplification of automobile parts is being formed. In order to simplify and design and manufacture the shape of the product, various components are integrated. For example, in order to commercialize three products into one product, product processing is occurring to a very narrow area. In the case of existing parts, precision die casting or casting production is used for processing convenience, and the multi-piece method requires a lot of processes and reduces the precision and strength of the parts. It is very advantageous to manufacture integrally to simplify the processing air and secure the strength of the parts, but if a deep and narrow pocket part needs to be processed, it cannot be processed with the equipment's own spindle. To solve a problem, research on cutting processing is being actively conducted, and multi-axis composite processing technology not only solves this problem. It has many advantages, such as being able to cut into composite shapes that have been difficult to flexibly cut through various processes with one machine tool so far. However, the reality is that expensive equipment increases manufacturing costs and lacks engineers who can operate the machine. In the five-axis cutting processing machine, when producing products with deep and narrow sections, the cycle time increases in product production due to the indirectness of tools, and many problems occur in processing. Therefore, dedicated machine tools and multi-axis composite machines should be used. Alternatively, an angle spindle may be used as a special tool capable of multi-axis composite machining of five or more axes in a three-axis machining center. Various and continuous studies are needed in areas such as processing vibration absorption, low heat generation and operational stability, excellent dimensional stability, and strength securing by using the angle spindle.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.10a
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• pp.115-115
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• 2003

최근 회전기계에 대한 세계적인 기술추세를 볼 때 해를 거듭할수록 더욱 정밀해지고 고속화에 대한 요구가 한층 증대되고 있으며 이러한 측면에서 여러 분야에 우수한 장점을 지니고 있는 능동적 자기베어링의 회전축계 활용에 대한 연구가 활발히 진행되고 있다. 특히 프랑스를 중심으로 한 미국, 일본 등이 이에 대한 연구를 활발하게 수행하여 고속 공작기계 스핀들을 비롯한 고진공 펌프 및 각종 터어빈, 압축기 등에 실용화시키는 단계에 있다. 그러나 국내 관련기술에 대한 연구는 연구소, 학계를 중심으로 실험실적인 기초연구로서 부분적으로 수행하는 단계에 있으며 관련분야 활용을 위한 본격적인 연구는 수행되지 못하고 있는 실정이고 이를 실용화시키기 위한 일환으로 능동적 자기 베어링의 회전 축계를 구성하고 있는 요소기술 중 하나인 전력 증폭기의 개발이 이뤄져야 할 필요성이 있는데 본 논문에서는 네트웍 기반 전력 증폭기 개발을 시도하였다. 전력 증폭기는 크게 리니어 앰프와 스위칭 앰프로 구분된다. 리니어 앰프의 경우 회로가 간단하고 노이즈가 비교적 작다는 장점이 있지만 전력손실 및 발열이 크기 때문에 에너지 측면에서 저 효율이라는 점과 따로 방열판을 부착해야 한다는 단점을 가지고 있고, 스위칭 앰프의 경우 전력손실이 작은 반면, 회로가 비교적 복잡하고 노이즈의 발생 가능성이 높다는 단점이 있다. 본 논문에선 위 두 가지 방식을 혼합한 혼합형 전력 증폭기로 설계하였다. 또한 기존에 전력증폭기의 경우 상위 주제어기로부터 제어량을 아날로그 신호로 통신하기 때문에 발생할 수 있는 EMI 노이즈신호에 대한 대책을 세워야 하는데 본 연구를 통해 개발된 전력증폭기는 따로 보조제어기(TMS320LF2406A)를 두어 상위 주제어기에 전력증폭기의 상태값을 궤환할 수 있도록 명령 신호체계를 전체 시스템의 샘플링 시간을 고려하여 비교적 전송 속도가 빠른 CAN(Controller Area Network)으로 구축하여 주제어기와 전력 증폭기간에 양방향 통신이 가능하도록 하였다. 이로써 전력증폭기의 상태정보를 알 수 있다. 따라서 본 논문에서는 칩 설계기술의 발전으로 가격대 성능비가 우수한 DSP(TMS320LF2406A)를 이용하여 과거의 아날로그 방식의 명령신호체계를 디지털 신호체계로 바꿈으로써 네트웍을 통해 전력증폭기의 상태진단 가능성을 검증한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.4
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• pp.2350-2355
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• 2015

A tool was developed in this research for automation of one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle system composed mainly of a shaft and bearings. As it is based on object-oriented programing, it uses the objects of a CAD system. It requires minimum data to be input to define the spindle system such as shaft cross-sections and bearing stiffness. Then, it automatically generates the geometric model based on the data and then, converts it into the FE model of 1D beams and springs. The graphic user interfaces developed allow a user to interact with the tool. This tool can be applied to identification of a near optimal design of the spindle system in minimum time and efforts by automating the FEA process with numerous design changes.