• Title/Summary/Keyword: 수직선반

Search Result 11, Processing Time 0.023 seconds

Design of a Vertical Lathe for the Improved Stability at High Speed Machining (고속가공의 안정성 향상을 위한 수직선반의 설계)

  • Ro, Seung-Hoon;Shon, Jae-Yul;Ro, Kyung-Ho;Kim, Sung-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.10
    • /
    • pp.1728-1737
    • /
    • 2003
  • The vertical lathe is a very popular machine tool in modem manufacturing industries because of its small area of installation. The small installation area is highly desirable for the flexibility improvement of the manufacturing systems such as FMS, CIM, and IMS. The vertical lathe, however, has much taller height compared to the traditional horizontal lathe, and consequently more severe vibrations. In this study, the structure of a vertical lathe is analyzed to investigate the dynamic properties and further to establish some ideas of the design alteration for the improved dynamic stability even at the higher operating speed. The simulation model is implemented to apply those design alterations for the optimization. The result of this study is not only prosperous but also ready to be applied to the optimum design of various machine tool structures for the improved stability.

Optimization of Multi-tasking Vertical Lathe For Windmill Parts (풍력 발전기 부품가공용 복합수직선반의 최적 설계에 관한 연구)

  • Choi, Hag-Bong;Lee, Jong-Hoon;Park, Woo-Sang;Sin, Heung-Chul;Oh, Jong-Suk;Park, Chun-Hong;Lee, Dong-Yun
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.29 no.2
    • /
    • pp.147-155
    • /
    • 2012
  • Wind power, which is one of the promising renewable energies, has shown the high growth rate of 35 % of the annual average in the recent 5 years and also windmill related equipment market has been fast-growing. Yaw & Pitch bearing are the key parts of windmill and are machined by huge vertical lathe which is monopolized by the advanced countries. The purpose of this study is to develop the multi-tasking vertical lathe for 5 MW grade windmill bearings, which might be mass produced 3 or 5 years later. In this study, the structure of the crossrail and rotary table, which are the key units of the huge multi-tasking vertical lathe, were optimized through the finite element analysis. Also the basic performance of the rotary table has been evaluated.

Performance Evaluation of Hydrostatic Bearing Guided Rotary Table for Large Volume Multi-tasking Vertical Lathe (대형 복합수직선반 가공기용 유정압베어링 회전테이블 성능 실험 및 분석)

  • Shim, Jongyoup;Oh, Jeong-Seok;Park, Chun-Hong;Shin, Heung-Chul;Park, Woo-Sang;Kim, Min-Jae;Kim, Min-Soo
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.31 no.7
    • /
    • pp.635-642
    • /
    • 2014
  • The large volume multi-tasking vertical lathe was developed for machining the bearing parts for a wind power generator. Although the machined part is large in size high precision tolerances are required recently. One of the most important components to achieve this mission is the rotating table which holds and supports the part to be machined. The oil hydrostatic bearing is adopted for the thrust bearing and the rolling bearing for the radial bearing. In this article experimental performance evaluation and its analysis results are presented. The rotational accuracy of the table is assessed and the frequency domain analysis for the structural loop is performed. And in order to evaluate the structural characteristic of table the moment load experiment is performed. The rotational error motion is measured as below 10 ${\mu}m$ for the radial and axial direction and 22,800 Nm/arcsec of moment stiffness is achieved for the rotary table.

Development of a Machining Error Estimation System for Vertical Lathes with Structural Deformation and Geometric Errors (구조변형과 기하학적 오차를 고려한 수직형 선반의 가공오차 해석시스템 개발)

  • 이원재;윤태선;김석일
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.8 no.3
    • /
    • pp.15-22
    • /
    • 1999
  • In this study, a machining error estimation system far vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. Especially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

  • PDF

Development of a Machining Error Estimation System for Vertical Lathes with structural Deformation and Geometric Errors (구조변형과 기하학적 오차를 고려한 수직형 선반의 가공오차 해석시스템 개발)

  • 이원재
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1998.10a
    • /
    • pp.146-151
    • /
    • 1998
  • In this study, a machining error estimation system for vertical lathes with structural deformation and geometric errors, is realized based on the virtual manufacturing technologies. The positional and directional errors of cutting tool are determined by considering the geometric errors and dimensions of machine components and by introducing the equilibrium condition between the cutting force and structural deformation. specially, the machining errors of vertical lathes are estimated by using the prescribed cutting test(JIS B 6331). The system can be implemented to evaluate the machining accuracies of vertical lathes at the design process and to design the high precision vertical lathes.

  • PDF

Sensitivity Analysis and Confidence Evaluation for Planar Errors of a Vertical Turning Center (수직형 선반의 평면 오차 민감도 분석 및 신뢰도 평가)

  • 여규환;양승환
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.15 no.11
    • /
    • pp.67-75
    • /
    • 1998
  • Geometric and thermal errors are key contributors to the errors of a computer numerically controlled turning center. A planar error synthesis model is obtained by synthesizing 11 geometric and thermal error components of a turning center with homogeneous coordinate transformation method. This paper shows the sensitivity analysis on the temperature change, the confidence evaluation on the uncertainty Of measurement systems, and the error contribution analysis from the planar error synthesis model. Planar error in the z direction was very sensitive to the temperature change. and planar errors in the x and z directions were not affected by the uncertainty of measurement systems. The error contribution analysis ,which is applicable to designing a new turning center, was helpful to find the large error components which affect planar errors of the turning center.

  • PDF

A Study on the Development of Software Supporting the Superstructural Design of Offshore Plant (해양플랜트 상부구조설계 지원 소프트웨어 개발에 대한 연구)

  • Kim, Hyun-Cheol;Kook, Sung-Keun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.21 no.11
    • /
    • pp.19-27
    • /
    • 2020
  • On an offshore plant topside, various types of offshore facilities for processing energy resources, such as oil and gas, and equipment and outfitting for connecting these facilities are installed in a limited space. An offshore plant superstructure is composed of numerous supporting rack structures and reinforcements for securing and supporting offshore installations and the related equipment. This paper describes the development of design support software to support this superstructure design efficiently. The developed design support software, which was based on AVEVA Marine's PML(Programmable Macro Language), supports the parametric method for superstructure design. A method of batch 3D modeling from 2D drawings for supporting rack structure produced in the basic and detailed design was also developed using AutoLisp. In addition, through the application example of superstructure module design, the design support software introduced in this paper can be expected to reduce the design time by more than 90% compared to the use of only basic functions of AVEVA PDMS.

Indoor Temperature Analysis by Point According to Facility Operation of IoT-based Vertical Smart Farm (IoT 기반 수직형 스마트 팜의 설비운영에 따른 지점별 실내온도분석)

  • Kim, Handon;Jung, Mincheol;Oh, Donggeun;Cho, Hyunsang;Choi, Seun;Jang, Hyounseung;Kim, Jimin
    • Korean Journal of Construction Engineering and Management
    • /
    • v.23 no.1
    • /
    • pp.98-105
    • /
    • 2022
  • It is essential for vertical smart farms that artificially grow crops in an enclosed space to properly utilize air environment facilities to create an appropriate growth environment. However, domestic vertical smart farm companies are creating a growing environment by relying on empirical data rather than systematic methods. Using IoT to create a growing environment based on systematic and precise monitoring can increase crop production yield and maximize profitability. This study aims to construct a monitoring system using IoT and to analyze the cause by demonstrating the imbalance of temperature environment, which is a significant factor in crop cultivation. 1) The horizontal temperature distribution of the multi-layer shelf was measured with different operating methods of LED and air conditioner. As a result, there was a temperature difference of "up to 1.7℃" between the sensors. 2) As a result of measuring the vertical temperature distribution, the temperature difference was "up to 6.3℃". In order to reduce this temperature gap, a strategy for proper arrangement and operation of air conditioning equipment is required.

Development of Transportation Robots in Semiconductor Logistics (반도체 물류 이송로봇의 개발)

  • Woohyeon Hwang;Iljun Jang;Nayun Hwang;Seungbyeong Chae;Seongyun Kim
    • Proceedings of the Korean Society of Computer Information Conference
    • /
    • 2024.01a
    • /
    • pp.307-309
    • /
    • 2024
  • 세계적으로 물류 자동화 시장은 2026년까지 약 44조원으로 예상되며, 연평균 10.6%의 성장률을 기록할 것으로 예측된다. 특히 국내 시장은 2025년까지 연평균 성장률 11.5%로 1조원 이상으로 전망되고 있다. 2025년까지 물류 자동화 시장은 270억 달러로 급성장할 것으로 예상되며, 반도체 분야에서 로봇이 상품 입고, 보관, 상품 피킹, 분류, 출고 작업을 담당하는 트렌드가 강조된다. 본 논문은 반도체 물류 분야를 대상으로 작은 크기와 민첩성을 갖춘 로봇을 개발하여 작업 공간을 효율적으로 활용하고 인력을 최소화하려는 목적이다. 수직 및 수평 로봇은 효율적인 자동화 시스템을 제공하며, UI를 사용하여 AGV, 선반, 스카라 로봇을 하나의 통합 시스템으로 개발하고자 한다. 특히 코드 인식, 초음파 센서, 아두이노 MCU, 스카라 로봇, AGV 등을 활용한 로봇 시스템을 개발하여 반도체 물류 작업을 효율적으로 수행하고자 한다. 다양한 분야에서 활용 가능한 스카라 로봇을 개발하기 위해 마이크로 스텝과 풀리, 타이밍 벨트를 이용한 구동 방식 등을 채택한다. 반도체 물류 센터에서의 자동화는 물류 공간의 확대와 인건비 절감을 기대할 수 있으며, 로봇 및 드론을 활용하여 인건비 절감과 효율성 향상을 통해 기업 비용 절감에 기여할 것으로 예상된다.

  • PDF