• Title/Summary/Keyword: 수명시험방법

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Study on the Estimation of Long Life Cycle and Reliability Tests for Epoxy Insulation Busway System (에폭시 박막 절연형 버스웨이 시스템의 장기 수명 및 신뢰성 평가에 관한 연구)

  • Jang, Dong-Uk;Park, Seong-Hee;Lee, Kang-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.9
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    • pp.261-268
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    • 2018
  • The use of electric cable was limited due to the installation time and large space as the increase of power demand and load quantity in side line. In order to solve these problems, the application of busway system which can supply the large current was increasing. But it was lack of methods of performance tests to evaluate the reliability and results of test for busway system. In this paper, we presented items to evaluate the reliability test for epoxy coated busway system with reference to IEC 61349-6. In addition, we proposed items to evaluate the reliability and long term life cycle test for the epoxy coated busway system. The combined acceleration deterioration test that reflects actual conditions of the survey as much as possible was conducted considering both thermal and electrical stresses. The deterioration condition was selected to satisfy fifty years life expectation and the insulation performance verification test of the busway system confirmed the long term life prediction. Furthermore, as test items for reliability assessment of compliance with the environment for the use of temperature, humidity and load current where busway system was installed, thermal overload test, water immersion test, cold shock temperature test and thermal cycle test were performed. And we examined changes in characteristics and abnormality after tests. From results, the test items presented to evaluate performance and reliability of the epoxy insulated busway system were confirmed to be appropriate in this paper, and the performance of the product was also confirmed to be excellent for reliability tests.

Life and Performance Degradation Characteristics for Small-Sized Plug-In Type Pneumatic Manifold Valves (플러그인형 소형 공기압 매니폴드 밸브의 수명 및 성능열화특성에 관한 연구)

  • Kang, Bo-Sik;Lee, Choong-Sung;Kim, Hyoung-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1445-1451
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    • 2011
  • Pneumatic valves are widely used parts that have the ability to control the air supplied to automation systems. However, if failure occurs in a pneumatic valve, it may affect the entire system and could lead to huge losses, depending on the characteristics of the system at the time of failure. Because of this significant risk and the level of consumer demand for reliability, there has been much study on ensuring the reliability of products by predicting valve lifetime distributions and degradation characteristics. In this paper, in order to determine the main factors useful for predicting the lifetime of a pneumatic valve, the scale parameter and $B_{10}$ life time value of the widely used plug-in-type pneumatic manifold valves were measured using complete observational data on the valve lifetimes. And also the property of life distribution has been distribution-suitabilityreviewed by correlation coefficients, the degradation characteristics of valve has been presented by the result of analysis through dynamic response time test and leakage test.

Assessment of Fatigue Life of Out-Of-Plane Gusset Welded Joints using 3D Crack Propagation Analysis (3차원 피로균열 진전해석을 통한 면외거셋 용접이음의 피로수명 평가)

  • Jeong, Young-Soo;Kainuma, Shigenobu;Ahn, Jin-Hee;Lee, Wong-Hong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.129-136
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    • 2018
  • The estimation of the fatigue design life for large welded structures is usually performed using the liner cumulative damage method such as Palmgren-Miner rule or the equivalent damage method. When a fatigue crack is detected in a welded steel structure, the residual service life has to be estimated base on S-N curve method and liner elastic fracture mechanics. In this study, to examine the 3D fatigue crack behavior and estimate the fatigue life of out-of-plane gusset fillet welded joint, the fatigue tests were carried out on the model specimens. Investigations of three-dimensional fatigue crack propagation on gusset welded joint was used the finite element analysis of FEMAP with NX NASTRAN and FRANC3D. Fatigue crack growth analysis was carried out to demonstrate the effects of aspect ratio, initial crack length and stress ratio on out-of-plane gusset welded joints. In addition, the crack behaviors of fatigue tests were compared with those of the 3D crack propagation analysis in terms of changes in crack length and aspect ratio. From this analysis result, SIFs behaviors and crack propagation rate of gusset welded joint were shown to be similar fatigue test results and the fatigue life can also be predicted.

Field data analyses for repairable products (수리가능한 제품의 사용현장 데이터 분석)

  • 배도선;윤형제;최인수
    • The Korean Journal of Applied Statistics
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    • v.8 no.2
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    • pp.133-145
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    • 1995
  • This paper is concerned with the method of estimating lifetime distribution from field data for repairable products with multiple modes of failure, and is an extension of Bai et al.(1995). The log linear function is considered as a model for describing the relation between failure time of a product and covariates. Using the nonhomogeneous poisson process, general methods for obtaining pseudo maximum likelihood estimators(PMLEs) for the parameters are outlined and specific formulas for Weibull distribution are obtained. Effects of follow-up percentage on the PMLEs are investigated. Extension to case-cohort design is also considered.

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Reliability Modeling and Analysis on the Luminous-Tube Transformers (네온변압기의 신뢰도 모형과 분석)

  • Park Tae-Keun;Jeong Hee-Suk;Kim Jeong-Su;Kim Jin-Sheon;Kim Do-Hyung;Lee Young-Joo
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2006.05a
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    • pp.101-106
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    • 2006
  • 네온변압기는 전기 제품의 일종이며, 사용 시간의 경과와 더불어 환경 조건 등 여러 가지 요인으로 서서히 그 성능이 열화하고 마침내 수명에 이르는 성질을 가지고 있다. 최근에는 에너지 절약용, 자원 절약용 등 환경 보호 입장에서 고효율화가 도모되고 있고, 내구성 증가, 소음 저감, 환경에의 적합 등 여러 가지 요구가 높아지고 있으나 확립된 수명 평가 이론은 정립되고 있지 않는 실정이다. 따라서 여기에서는 변압기의 수명 등을 평가할 수 있는 가속시험 방법에 대해서 논하기로 한다.

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Development of State of Charge and Life Cycle Evaluation Algorithm for Secondary Battery (이차전지의 상태 감시 및 수명 예측 알고리즘 개발)

  • Park, Jaebeom;Kim, Byeonggi;Song, Seokhwan;Rho, Daeseok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.1
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    • pp.369-377
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    • 2013
  • This paper deals with the state of charge(SOC) and life cycle evaluation algorithm for lead-acid battery, which is essential factor of the electric vehicle(EV) and the stabilization of renewable energy in the smart grid. In order to perform the effective operation of the lead-acid battery, SOC and life cycle evaluation algorithm is required. Specific gravity with the change of electrolyte temperature inside battery case should be obtained to evaluate the SOC of lead-acid battery, however it is difficult to measure the electrolyte temperature of sealed type lead-acid battery. To overcome this problem, this paper proposes the equation of thermal transmission to compensate internal temperature of the lead-acid battery. Also, it is difficult to exactly evaluate the life cycle of battery, depending on the operation conditions of lead-acid battery such as charging and discharging state, self discharging rate and environmental issue. In order to solve the problem, this paper presents the concept for gravity accumulation of charge and discharge cycle, which is the value converted at $20^{\circ}C$. By using the proposed algorithm, this paper propose the test device based on the Labview software. The simulation results show that it is a practical tool for the maintenance of lead-acid battery in the field of industry.

Development and Evaluation of Accelerated Reflection Cracking Test System in Shear Mode (전단 반사균열 모사 실험방법 개발 및 적용성 연구)

  • Kim, Kwang-Woo;Yim, Sung-Bin;Doh, Young-Soo;Rhee, Suk-Keun
    • International Journal of Highway Engineering
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    • v.1 no.1
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    • pp.97-106
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    • 1999
  • This study was conducted to develop a test system for evaluating resistance against reflection cracking in shear mode caused by wheel load in asphalt concrete overlaid on the deteriorated cement concrete pavement. Reflection cracking resistance of selected polymer modified asphalt(PMA) mixtures with and without reinforcement was evaluated using this test system. It was shown that the test results accounted for the effectiveness of materials and reinforcement characteristics in terms of the difference in the resistance against reflection cracking. A shear failure life of a certain mixture was estimated with a high coefficient of determination. when the test results were used in a well known prediction model. Therefore, it seemed to be possible to use this technique for predicting a relative service life of on overlay.

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The state-of-Health estimation technique using dual sliding mode observer for hybrid electric vehicle lithium battery (듀얼 슬라이딩 모드 관측기를 사용한 하이브리드 자동차용 리튬 배터리의 수명 예측 기법)

  • Kim, Il-Song;Lhee, Chin-Gook
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.137-138
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    • 2007
  • 하이브리드 자동차용 리듐 배터리의 수명을 예측하기 위한 듀얼 슬라이딩 모드 관측기를 설계하는 방법에 대해서 논의한다. 단순화된 R-C 모델을 사용하여 리듐 배터리를 전기적으로 모델링하고, 듀얼 슬라이딩 모드 관측기를 설계하는 방법에 대해서 순차적으로 서술한다. 제안된 시스템의 구조는 단순하고 구현이 쉬운 장점이 있으며, 외란에 대해서 강인하다는 특징도 가지고 있다. Lyapunov 조건에 의한 관측기의 수렴성이 증명되고 시스템의 성능은 UDDS(Urban dynamometer driving schedule) 시험에 의해서 입증되었다. 제안된 시스템은 실제 주행 상황에서도 짧은 계산시간과 뛰어난 추적 성능을 보여주었다.

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Failure Mechanism Analysis of SAW Device under RF High Power Stress (RF 고전력 스트레스에 의한 SAW Device의 고장메카니즘 분석)

  • Kim, Young-Goo;Kim, Tae-Hong
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.14 no.5
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    • pp.215-221
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    • 2014
  • In this paper, the improved power durability test system and method for an reliability analysis of SAW device is proposed and the failure mechanism through failure analysis is analyzed. As a result of the failure analysis using microscope, SEM and EDX, the failure mechanism of the SAW device is electromigration due to joule heating under high current density and high temperature condition. The electromigration makes voids and hillocks in the IDT electrode and the voids and hillocks can lead to short circuit and open circuit faults, respectively, increasing the insertion loss of an SAW filter. The accelerated life testing of the SAW filter for 450MHz CDMA application using the proposed power durability test system and method is carried out. $B_{10}$ lifetime of the SAW filter using Eyring model and Weibull distribution is estimated as about 98,500 hours.

Evaluation of Sealing Effect on Performance of Overlaid Asphalt Pavement using Accelerated Reflection Cracking Test in Shear Mode (덧씌우기 아스팔트 포장체의 전단반사균옅 모사시험을 이용한 줄눈 실링재의 반사균열 지연효과 비교분석)

  • Choi, Dong-Chon;Li, Xiang-Fan;Lee, Young-Gwan;Kim, Kwang-Woo
    • International Journal of Highway Engineering
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    • v.5 no.3 s.17
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    • pp.1-9
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    • 2003
  • This study was performed to evaluate the effect of various joint sealant on reducing the reflection cracking of asphalt concrete overlay on cement concrete pavement. The test method used was an accelerated reflection cracking test in shear mode, which was developed for evaluation of reflection cracking resistance of overlaid asphalt concrete in laboratory. The test results showed that use of joint sealants resulted in a significant reduction of reflection cracking. When sealant E was used, the fatigue life was the highest, with relatively larger horizontal deformation. When Sealant B was used, the dynamic stability was the highest with the smallest horizontal deformation. In general, the greater the tensile strength of sealant, the better the crack resistance of the mixture.

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