• Title/Summary/Keyword: 소형 펀치

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An Nondestructive Evaluation of Degraded Damage for Superaustenitic Stainless Steel (슈퍼 오스테나이트 스테인리스강의 열화손상에 대한 비파괴적 평가)

  • Kwon, Il-Hyun;Baek, Seung-Se;Iino, Y.;Yu, Hyo-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1332-1339
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    • 2002
  • This research was undertaken to clarify effects of thermal aging on electrochemical and mechanical properties of superaustenitic stainless steel and to detect the material degradation nondestructively. The steel was artificially aged at $300{\sim}650^{\circ}C$ for $240{\sim}10,000h$ and the mechanical properties were investigated at $-196{\sim}650^{\circ}C$ using small punch(SP) test. Also, the change in electrochemical properties caused by effects of thermal aging on superaustenitic stainless steel was investigated using electrochemical anodic polarization test in a KOH electrolyte. Carbides and ${\eta}-phase(Fe_2Mo)$ precipitated in the grain boundaries seem to deteriorate the mechanical properties by decreasing cohesive strength in the grain boundaries and to promote the current density observed in electrochemical polarization curves, The electrochemical and mechanical properties of superaustenitic stainless steel decreased significantly in the specimen aged at $650^{\circ}C$ corresponding to the sensitization temperature for conventional austenitic stainless steels.

Evaluation of Fracture Toughness and AE Characteristics in Functionally Gradient Material by means of MSP Test (MSP 시험법에 의한 경사기능재료의 파괴인성 및 AE 특성 평가)

  • 송준희;임재규;정세희
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.631-638
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    • 1995
  • In this study, mechanical characteristics test of Functionally Gradient Materia (FGM) was performed by means of Modified Small Punch (MSP) Test with FGM; NiCrAlY-8YSZ and PSZ-Ni. To determine fracture mechanic factor, it was carried out MSP test that has possibility with small specimen (10*10*0.5 mm$^{t}$ ) and AE test to analyze micro fracture mechanism. As a result, fracture behavior became varied from brittle fracture to ductile as the content of Ni(or NiCrAlY) composition was increased and fracture energy was increased too. AE characteristics demonstrated that AE technique can detect the onset of fracture processes and AE energy was suddenly increased in the vicinity of maximum load. Since Young's modulus, fracture stress and fracture toughness was determined by MSP test, it can be known that the composition of NiCrAly 75%/8YSZ25% has the best mechanical property and furthermore this result is supported with fracture surface observation.

A Study on the Stress Corrosion Cracking Evaluation for Weld Joint of Steel by Using Miniaturized Small Specimen (미소시험편에 의한 강 용접부의 응력부식 균열 평가에 관한 연구)

  • 유효선
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.63-75
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    • 1994
  • The conventional SCC(stress corrosion cracking) test methods have much difficulty in evaluating the SCC behaviors of the localized zone like HAZ, bond line and weld metal because of the specimen size. Accordingly, the purpose of this paper is to develop the new SCC test method of the welded zone by evaluating the SCC susceptibility on parent metal and various microstructures of the welded zone by SP(small punch) test method using miniaturized small specimen and SSRT(slow strain rate test) method(SP-SSRT). Besides, this study is to verify the efficiency of the SP-SSRT results through AE(acoustic emission) test which is a useful technique to monitor the microfracture processes of the material. From the results of SCC susceptibility, SEM observation and AE test, it can be concluded that the SP-SSRT test using miniaturized small specimen(10mm*10mm*0.5mm) will be a good test method to evaluate the SCC susceptibility on the local zone such as the welded zone.

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Degradation of Thermal Creep by Hydrides of Zr-2/5Nb Pressure Tube (Zr-2.5Nb 압력관의 수소화물에 의한 고온 크리프의 열화거동)

  • Oh, Dong-Joon;Ma, Young-Wha;Yoon, Kee-Bong;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1526-1533
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    • 2006
  • The aim of this research was to confirm the existence of the thermal creep degradation by hydrides of Zr-2.5Nb pressure tube materials. Small punch creep tests were performed to obtain the relationship between a creep displacement and a loading period at $300^{\circ}C$. A creep stress and a creep strain rate were also converted from the previous results. The creep material constants and the creep stress exponents at the different hydride contents were compared. Finally the hydrides of the axial and circumferential section were observed using OM, SEM and TEM. The following conclusions were made: 1) The degradation of the thermal creep by hydrides was existed and it strongly depended on the hydride contents. 2) As the hydride contents were increased, the creep stress exponents (m) were also increased. 3) Even though the hydride was not precipitated in 50 ppm materials at $300^{\circ}C$, the degradation of thermal creep was found. Therefore, it was believed that this phenomenon strongly related to the hydride precipitation at room temperature.

Assessment of Material Properties Using Finite Element Analysis for Small Punch Creep Testing (SP 크리프 시험의 유한요소해석을 이용한 재료물성 평가)

  • Park, Tae-Kyu;Ma, Young-Wha;Yoon, Kee-Bong;Jeong, Ill-Seok
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.511-516
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    • 2001
  • Recently small punch creep testing (or miniature disc bend creep test) has received much attention through European collaborative research projects. This method was considered as a substitute for the conventional creep rupture testing by which the residual creep life is measured from the specimen taken out from serviced components of high temperature plants. It would be beneficial if the material creep properties such as power law creep constants as well as the creep rupture life can be measured from the small punch creep test. In this paper a method of assessing creep constants from the small punch creep testing is proposed. Finite element analyses were performed to investigate evolution of stress and strain rate at the weakest locations of the small punch creep specimen. Elastic-plastic-secondary creep analyses were carried out. The estimation equations for creep constants by the small punch creep testing are proposed based on the finite analysis results. Small punch creep tests were also performed with 9Cr steel and the accuracy of the proposed equation was verified by the experimental results.

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A Study on Strength Characteristic Variation as amount of Plastic Deformation and Strength Anisotrophy for ECAP Al 2024 Alloy (ECAP Al 2024 합금의 소성변형량에 따른 강도 특성 및 이방성 연구)

  • Choi J. W.;Ma Y. W.;Yoon K. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.283-286
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    • 2005
  • When subjected to severe shear deformation by ECAP, microstructure of Al2024 becomes nanocrystalline grained texture material. To measure the strength of that, small punch (SP) testing method was adopted as a substitute for the conventional uniaxial tensile testing because the size of material processed by ECAP were limited to $\varphi12mm$ in transverse direction. SP tests were performed with specimens in longitudinal and transverse directions of Al 2024 ECAP metal. For comparing the strength values with those assessed by SP tests, uniaxial tensile tests were also conducted with specimens in longitudinal direction. Failure surfaces of the tested SP specimens showed that failure mode was shear deformation and Al 2024 ECAP metal has an anisotropy in strength. Thus, conventional equations proposed for assessing the strength characteristics were improper to assess those of Al2024 ECAP metal. In this paper a way of assessing the strength of Al 2024 ECAP metal was proposed and was proven to be effective.

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Fabrication and Characterization of PSZ/NiCrAlY Composites by Plasma Activated Sintering (통전활성 소결법에 의한 PSZ/NiCrAlY계 복합체의 제조 및 특성평가)

  • 신종호;정연길;허성강
    • Journal of the Korean Ceramic Society
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    • v.37 no.9
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    • pp.839-846
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    • 2000
  • 통전활성 소결법을 이용하여 단상의 세라믹스(PSZ) 및 금속(NiCrAlY)과 PSZ/NiCrAlY 복합체를 각 소결온도에서 제조하였으며, 이에 대한 특성평가는 개량형 소형펀치 시험법을 이용하여 수행하였다. 복합체의 밀도 및 경도에 미치는 소결온도의 영향은 NiCrAlY의 부피분율 증가에 따라 감소되었으며, 중간조성에서의 밀도 및 경도는 연속적인 변화를 나타내었다. 파괴인성의 변화에서는 60vol%-NiCrAlY 이상의 조성에서 급격한 증가를 나타내었으며, 짧은 소결시간 및 빠른 승온속도 등 통전활성 소결법의 장점에 의해 단상의 PSZ에서도 10 MPa.m$^{1}$2/ 의 높은 파괴인성 값을 얻을 수 있었다. PSZ/NiCrAlY 복합체에서의 특성은 소결온도와 NiCrAlY의 부피분율에 의해 지배적으로 영향을 받았으며, 단상의 PSZ은 전형적인 취성거동을 나타내었고 80vol%-NiCrAlY 까지의 복합체에서는 부분적인 취성 및 소성거동을 함께 나타내었다. 각 소결체에서 최고의 특성을 나타내고 소결온도는 단상의 PSZ 경우인 140$0^{\circ}C$에서부터 단상의 NiCrAlY 경우인 120$0^{\circ}C$까지 최대 20$0^{\circ}C$의 차이를 나타내었으며, PSZ과 NiCrAlY의 조성비에 따라서 연속적인 변화를 보였다.

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Hydrogen Delayed Fracture of TRIP Steel by Small Punch Test (소형펀치시험에 의한 TRIP강의 수소 지연파괴 거동)

  • Choi, Jong-Un;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean institute of surface engineering
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    • v.46 no.1
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    • pp.42-47
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    • 2013
  • The strain-induced phase transformation from austenite to martensite is responsible for the high strength and ductility of TRIP steels. However high strength steels are susceptible to hydrogen embrittlement. This study aimed to evaluate the effects of hydrogen on the behavior of hydrogen delayed fracture in TRIP steel with hydrogen charging conditions. The electrochemical hydrogen charging was conducted at each specimen with varying current density and charging time. The relationship between hydrogen concentration and mechanical properties of TRIP steel was established by SP test and SEM fractography. The maximum loads and displacements of the TRIP steel in SP test decreased with increasing hydrogen charging time. The results of SEM fractography investigation revealed typical brittle mode of failure. Thus it was concluded that hydrogen delayed fracture in TRIP steel result from the diffusion of hydrogen through the ${\alpha}$' phase.

Empirical Relationship Between SP-curves and Tensile Properties in Mn-Mo-Ni Low Alloy Steels (Mn-Mo-Ni 저합금강의 SP-곡선과 인장물성과의 실험적 관계)

  • Lee, Jae-Bong;Kim, Min-Chul;Park, Jai-Hak;Lee, Bong-Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.5
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    • pp.554-562
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    • 2004
  • An empirical relationship between parameters from SP curves and tensile properties has been systematically investigated by experimental tests and FEM simulations. A series of SP and tensile tests were performed. SP tests were also simulated by FE analysis with various tensile properties. It was found that the yield loads(Py) and the maximum loads( $P_{MAX}$) in SP curves were linearly related with the yield strength($\sigma$$_{o}$) and the tensile strength($\sigma$$_{UTS}$), respectively. The yield loads defined from the intersection point of two lines tangent to the elastic bending region and plastic bending region showed better relation to the yield strength than those from offset line. The maximum loads in SP curves showing plastic instability region was linearly related with the tensile strengths. The slope of SP curves in simulation results had a close correlation with the hardening coefficient and hardening strength as well.l.l.l.

An Analysis of Small Punch Test Conducted with the High Strength Dual Phase Sheet Steels Charged with Hydrogen (수소주입된 고강도 DP 박강판의 소형펀치시험결과 분석)

  • Choi, Young-Cheul;Park, Jae-Woo;Kang, Kae-Myung
    • Journal of the Korean institute of surface engineering
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    • v.46 no.5
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    • pp.229-233
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    • 2013
  • The small punch(SP) tests that can be applied to high strength sheet steel in automobile were carried out to evaluate the behavior of hydrogen embrittlement of DP sheet steels. In order to charge hydrogen at DP sheet steels, DP sheet steels were treated by the electrochemical hydrogen charging method under the charging conditions of current densities of 100, 150 and 200 $mA/cm^2$ for charging times of 5, 10, 25 and 50 hrs. Respectively, After hydrogen charging with experimental conditions, SP tests were performed. From the SP results, the correlations between the variation of bulb diameters and bulb heights with the hydrogen charging conditions were analysed. It was shown that the variation of bulb diameters were not significant with the hydrogen embrittlement due to the amounts of hydrogen charging. On the other hand, the bulb heights were observed to decrease with increasing hydrogen contents. It was thought that these results of the variation of bulb shapes after SP tests would be estimated as the index of evaluation of hydrogen embrittlement.