• Title/Summary/Keyword: 소형 시편

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소형펀치시험에서 인장물성변화에 의한 시편의 변형거동과 하중-변위곡선에의 영향

  • 이재봉;박재학;김민철;이봉상
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.05a
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    • pp.147-152
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    • 2003
  • 원자로 압력용기 저합금강들은 원자로 가동 중 중성자 조사에 의해 재질열화 (material degradation)가 발생한다. 그러므로 계속적인 재질열화의 평가는 발전소의 수명을 예측, 평가하기 위해서 매우 중요하다. 그러나 표준시편을 이용한 인장시험, 충격시험 및 파괴인성 시험법 등은 조사시편의 크기 및 수량에 제한이 따르고, 높은 방사능으로 인해 시험편의 취급에도 제약을 받게 된다. 따라서 소형시편을 이용한 재료의 손상평가기술의 필요성이 부각되었고, 소형펀치시험(small punch test, SP test)은 그 중 하나의 유용한 시험 방법이다.(중략)

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Development of Small-Specimen Creep Tester for Life Assessment of High Temperature Components of Power Plant (발전소 고온부의 수명 평가를 위한 소형 시편용 크리프 시험기의 개발)

  • Kim, Hyo-Jin;Jeong, Yong-Geun;Park, Jong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2597-2602
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    • 2000
  • The most effective means of evaluating remaining life is through the creep testing of samples removed from the component. But sampling of large specimen from in-service component is actually impossible. So, sampling device and small-specimen creep tester have been applied. Sampling device has been devised to extract mechanically small samples by hemispherical, diamond -coated cutter from the surface of turbine rotor bores and thick-walled pipes without subsequent weld repairs requiring post weld heat treatment. A method of manufacturing small creep specimen, 2min gage diameter and 10min gage length, using electron beam welding to attach grip section, has been proven. Small-specimen creep tester has been designed to control atmosphere to prevent stress increment by oxidation during experiment. To determine whether the small specimens successfully reproduce the behavior of large specimens, creep rupture tests for small and large specimens have been performed at identical conditions. Creep rupture times based on small specimens have closely agreed within 5% error compared with that of large specimen. The errors in rupture time have decreased at longer test period. This comparison validates the procedure for fabricating and testing on small specimen. This technique offers potential as an efficient method for remaining life assessment by direct sampling from in -service high temperature components.

Hydration Heat and Shrinkage of Concrete Using Hwangtoh Binder (황토결합재를 이용한 콘크리트의 수화열과 수축특성)

  • Kang, Sung-Soo;Lee, Seong-Lo;Hwang, Hey-Zoo;Cho, Min-Chol
    • Journal of the Korea Concrete Institute
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    • v.20 no.5
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    • pp.549-555
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    • 2008
  • In this paper, the applicability of Hwangtoh, as an alternative of cement paste, is investigated for the solution of internal heat and shrinkage caused by the hydration of cement paste. Several small-sized specimens of Hwangtoh and ordinary portland concrete (OPC) were compared as to compressive strength, heat of hydration, and shrinkage strain. Moreover, the applicability to the construction structures was reviewed through the test of large-size specimens. The 28-day compressive strength of Hwangtoh concrete (HBC), ranged 18 to 33 MPa, can reach that of OPC. Not only the maximun internal temperature of HBC was read about 1/4 of OPC as it is cured, but also its shrinkage decreased more than the OPC did. Therefore, Hwangtoh binder is more favorable than cement binder in terms of its hydration heat and shrinkage under the construction of concrete.

A Study on 4 Point Bending Strength of Carbon/epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Open Hole Damage (카본/에폭시 면재 및 허니컴 코어 샌드위치 복합재 구조의 구멍 손상에 의한 4점 굽힘 강도 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.27 no.2
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    • pp.77-81
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    • 2014
  • In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

Estimation of Fracture Resistance Curves of Nuclear Materials Using Small Punch Specimen (소형펀치 시편을 이용한 원자력 재료의 파괴저항곡선 예측)

  • Chang, Yoon-Suk;Kim, Jong-Min;Choi, Jae-Boong;Kim, Min-Chul;Lee, Bong-Sang;Kim, Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.1 s.256
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    • pp.70-76
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    • 2007
  • Elastic-plastic fracture mechanics is popularly used for integrity evaluation of major components, however, it is not easy to extract standard specimens from operating facility. This paper examines how ductile fracture toughness is characterized by a small punch testing technique in conjunction with finite element analyses incorporating a damage model. At first, micro-mechanical parameters constituting Rousselier model are calibrated for typical nuclear materials using both estimated and experimental load-displacement (P-$\delta$) curves of miniaturized specimens. Then, fracture resistance (J-R) curves of relatively larger standard CT specimens are predicted by finite element analyses employing the calibrated parameters and compared with corresponding experimental ones. It was proven that estimated results by the proposed method using small punch specimen is promising and might be used as a useful tool for ductile crack growth evaluation.

A Study on electrical and mechanical reliability assessment of Sn-3.5Ag solder joint (Sn-3.5Ag BGA 솔더 조인트의 전기적, 기계적 신뢰성에 관한 연구)

  • Sung, Ji-Yoon;Lee, Jong-Gun;Yun, Jae-Hyeon;Jung, Seung-Boo
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.80-80
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    • 2009
  • 패키징 구조의 발전이 점차 중요한 문제로 대두되어, 칩의 집적 기술의 발전에 따라 실장기술에서도 고속화, 소형화, 미세피치화, 고정밀화, 고밀도화가 요구되고있다. 최근 선진국을 중심으로 전자 전기기기 및 부품의 실장기술에서도 환경 친화적인 기술을 요구함에 따라, 저에너지 공정 및 무연 실장 기술에 대한 연구가 활발하게 진행되고 있다. 기존의 SOP(Small Out-line Package), QFP(Quad Flat Package) 등은 소형화, 다핀화, 고속화, 실장성에 한계가 있기 때문에, SMT(Surface Mount Technology) 형식으로 된 BGA(Ball Grid Array)가 휴대형 전화를 비롯한 기타 전자 부품 실장에 널리 사용되고 있다. BGA ball shear 법은 BGA 모듈의 생산 및 취급 중에 발생할지도 모르는 기판에 수평으로 작용하는 기계적인 전단력에 BGA solder ball이 견딜 수 있는 정도를 측정하기 위해 사용되는 시험법이다. 전단 시험에 의한 전단 강도의 측정 외에 전기전도도 측정, 파면 관찰, 이동거리(displacement), 유한요소 해석법 등을 병행하여 시험법의 신뢰성 향상에 대한 연구가 이루어지고 있다. 본 실험에서는 지름이 $500{\mu}m$인 Sn-3.5Ag 솔더볼을 이용하여 세라믹 기판을 접합하여 BGA 패키지를 완성하였다. 상부 기판에 솔더볼을 정렬시켜 리플로우 방법으로 접합 한 후 솔더볼이 접합된 상부 기판과 하부 기판을 접합 하여 시편을 제작하였다. 접합된 시편들은 $150^{\circ}C$에서 0~800시간 열처리를 실시하였고, 열처리를 하면서 각각 $3{\times}10^2A/cm^2,\;5{\times}10^3A/cm^2$의 전류를 인가하였다. 시편들을 전단 시험기를 이용하여 솔더볼의 기계적 특성 평가를 하였으며, 계면 반응을 관찰하였다.

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Experimental Study on the Removal of Biofouling from Specimens of Small Ship Constructions Using Water Jet (물 제트를 이용한 소형선박제작 시편의 선체부착생물 제거에 관한 실험적 연구)

  • Seo, Daewon;Oh, Jungkeun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.6
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    • pp.1078-1085
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    • 2022
  • Fouling organisms attached to a ship not only greatly increase the resistance of the ship as they grow on the hull but also cause disturbances in local marine ecosystems as they move with the ship. Accordingly, the International Maritime Organization has started discussing the removal of biofouling and evaluation of cleaning performance to prevent the migration of hull-fouling species. In this study, specimens of FRP(Fiber Reinforced Plastic), HDPE(High Density Polyethylene), and CFRP(Carbon Fiber Reinforced Plastic) materials used for small ship construction were cured in Gyeokpo Port (Jeonlakbuk-do) for about 80 days. Then, attached organism removal experiments were performed using a water jet nozzle. The results show that seaweeds, such as laver, were removed when the distance between the nozzle and the specimen was 1.8 cm and the pressure was 100 bar. Furthermore, it was confirmed that the cleaning of barnacles was possible only when the pressure was 200 bar or more.

Evaluation of Fracture Toughness Using Small Punch Test for Aluminum 6061-T6 Type-3 Cylinder Liner (소형펀치시험법을 이용한 알루미늄 6061-T6 Type-3 용기 라이너의 파괴인성 평가)

  • Ma, Young-Wha;Lee, Seong-Hoon;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.4
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    • pp.21-26
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    • 2011
  • Type-3 cylinder liner has a limitation of machining the standard specimen for fracture toughness test because it has approximately 5 mm in thickness as well as a curvature. Hence, it needs to be employed a miniature specimen test technique to evaluate fracture toughness of the cylinder liner. In this study, small punch (SP) test method was employed to evaluate fracture toughness of the cylinder liner. Load-displacement curve result measured from the SP test showed that the liner material was failed during membrane stretching in the general SP load-displacement curve. Additionally, it was shown that liner material was isotropic although the amount of plastic deformation was different depending on the direction due to manufacturing process characteristics. Fracture toughness, $J_{Ic}$, was evaluated using the SP test data. The value of fracture toughness obtained was $13.0kJ/m^2$. This value was similar to that of the same kind of materials. Therefore, the fracture toughness evaluated using the SP test data was reasonable.

Determination of Undrained Shear Strength using Miniature Cone and T-bar Penetrometers for Kaolin Clay (소형콘과 T-bar 관입기를 이용한 카올린 점토의 비배수전단강도 산정에 관한 연구)

  • Sespene, Shemelyn;Choo, Yun Wook
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.38 no.3
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    • pp.429-438
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    • 2018
  • Cone and T-bar penetrometers have been frequently used to estimate the undrained shear strength of clay. For small-size model tests, miniature penetrometers should be used but their correlation factors have not been well published. In this study, a testing setup was developed to derive empirical factors of the miniature cone and T-bar penetrometers. A 350mm-diameter chamber and kaolin clay were utilized to prepare soil specimens consolidated under four different pre-consolidation pressures controlling undrained shear strength. Two miniature cones with two diameters of 10-mm and 16-mm and a T-bar penetrometer with 10-mm diameter were used to investigate boundary effect, penetration rate effect, and diameter and shape effect. Unconsolidated-undrained triaxial tests were carried out with samples taken from the specimens to measure undrained shear strength. Finally, empirical factors for the penetrometers were constructed to correlate tip resistance to undrained shear strength.