• Title/Summary/Keyword: 소성유동

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An Experimental Study for Forming Characteristics of Mash Seam Welding Sheets (매쉬심 용접판재의 성형 특성에 관한 실험적 연구)

  • 이명호;신외경;금영탁;황보원;유동열
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.582-589
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    • 2000
  • In recent automotive industry, vehicle weight can be reduced by one-step forming of tailored blanks welded with two or more sheets of metal blanks. Mash seam welding shows an overlap joint, a much wider welding area, and heat affected zone(HAZ) than a laser welding. This paper deals with the forming characteristics of mash seam welded tailored blanks. Mash seam welded blanks of same or different thickness combinations were prepared, and tensile, hardness, erichsen, and dome stretching tests were done.

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Flow-Induced Birefringence of Polymers in the Region of Abrupt Thickness Transition (두께가 급격히 변하는 영역에서 고분자 유동에 의한 복굴절)

  • Lee, H.S.;Isayev, A.I.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.20-25
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    • 2009
  • A finite element analysis was carried out for a 4:1 planar contraction die for polymer melts using the viscoelastic constitutive equation of Leonov. Viscoelastic fluids showed significant differences in pressure drop and birefringence in contraction and expansion flows. The pressure drop was higher and the birefringence smaller in expansion than in contraction flow. The difference increased with increasing flow rate. The nonlinear Leonov model was shown to describe the viscoelastic effects observed in experiments.

Applications to the Numerical Stamping Analysis of Tailor-welded Blanks (테일러드 블랭크의 스탬핑 성형해석에 관한 연구)

  • 이종민;최이천;최치수;유동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.110-120
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    • 1998
  • Tailor-welded blanks are made of two or more different blanks in thickness or material. So car body with tailor-welded blanks need not reinforcement panels. However in order to make stamping tools for tailor-welded blanks, die engineers should know about the exact position of the welding line after the part is drawn. The necessity of knowledge about the position of welding line needs forming simulation methodology as a prior step in tooling. Therefor some parts of the simulation methodology are proposed and compared with the experimental results.

A Study on the Lateral Flow in Soft Soils subjected to Unsymmetrical Surcharges (편재하중을 받는 연약지반의 측방유동에 관한 연구)

  • 안종필
    • The Journal of Engineering Geology
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    • v.3 no.2
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    • pp.177-190
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    • 1993
  • When soft soils are effected by unsymmetrical surcharge due to embankement and abutements of a bridge, large plastic sheraring deformations such as settlements, lateral displacements, upheavals and sliding shearing failure in the soils occurred and they have often damaged considerabily to the soils and structure. This study examines the existing theoretical background for the behavior of the displacement of soils by unsymmetrical surcharge on the soft soils and compares the analytical results to the actual measurements performed through the model test. The procedures of model test are that a model stock device is made and soft soils are filled in a container which fixes the soils. Then the displacements observed when surcharge load increa ses by regular interval at undrainage condition. It analyzes the relation of soil characteristics to displacement, critical surcharge and ultimate bearing capadty, condition of plastic flow and lateral flow pressure, comparing them with the existing theories. Understanding the causes of lateral displacement in soft soils due to unsymmetrical surchages will prevent a damage in advance.

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A Development of Explicit Algorithm for Stress-Erection Analysis of STRARCH System (스트라치 시스템의 긴장응력해석을 위한 명시적 해석법의 개발)

  • Lee, Kyoung-Soo;Han, Sang-Eul
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.5
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    • pp.513-520
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    • 2011
  • In this paper, the advanced explicit algorithm is proposed to simulate the stress-erection process analysis of Strarch system. The Strarch(Stressed-Arch) system is a unique and innovative structural system and member prestress comprising prefabricated plane truss frames which are erected by a post-tensioning stress-erection procedure. The flexible bottom chord which have sleeve and gap detail are closed by the reaction force of prestressing tendon. The prestress imposing to the tendon will make the Strarch system to be erected. This post tensioning process is called as "stress-erection process". During the stress-erection process, the plastic rigid body rotation is occurred to the flexible top chord by the excessive amount of plastic strain, and the structural characteristic becomes to be unstable. In this study, the large deformational beam-column element with plastic hinge is used to model the flexible top chord, and the advanced Dynamic Relaxation method(DRM) are applied to the unstable problem of stress-erection process of Strarch system. Finally, the verification of proposed explicit algorithm is evaluated by analysing the stress-erection of real project of Strarch system.

Molecular Theory of Plastic Deformation (II). Applications (소성변형의 분자론 (제2보). 응용)

  • Kim, Chang Hong;Ree Taikyue
    • Journal of the Korean Chemical Society
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    • v.21 no.5
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    • pp.339-352
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    • 1977
  • The authors' theory developed in the preceding Paper 1 was applied to plastic deformation of ceramics, metals, alloys and single crystals. For polycrystalline substances, the flow mechanisms due to dislocation movement and grain boundary movement appear together or separately according to the experimental conditions whereas for single crystals, only the mechanism of dislocation movement appears. The parameters appearing in the flow equations $({\alpha}_{d1},\;1/{\beta}_{d1})and\;({\alpha}_{gj}/X_{gj},\;1/{\beta}_{gj})$ (j = 1 or 2), and the activation enthalpies ${\Delta}H_{k1}^{\neq}$ (k = d or g) were determined and tabulated. Here, the subscript d1 indicates the first kind of dislocation flow units and gj expresses the jth kind of grain boundary flow units. The predictions of the theory were compared with experiment with good agreement. Concerning the activation enthalpies, it was found that ${\Delta}H_{d1}^{\neq}$ 〉{\Delta}H_{g1}^{\neq}$ and that the former agrees with the activation enthalpy for bulk self-diffusion whereas the latter agrees with the activation enthalpy for grain boundary self-diffusion. These facts support the adequacy of the authors' theory which is considered as a generalized theory of plastic deformation.

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Molecular Theory of Plastic Deformation (I). Theory (소성변형의 분자론 (제1보). 이론)

  • Kim Chang Hong;Ree Taikyue
    • Journal of the Korean Chemical Society
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    • v.21 no.5
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    • pp.330-338
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    • 1977
  • In order to elucidate the plastic deformation of solids, the following assumptions were made: (1) the plastic deformation of solids is classified into two main types, the one which is caused by dislocation movement and the other caused by grain boundary movement, each movement being restricted on a different shear surface, (2) the dislocation movement is expressed by a mechanical model of a parallel connection of various kinds of Maxwell dislocation flow units whereas the grain boundary movement is also expressed by a parallel connection of various kinds of Maxwell grain boundary flow units; the parallel connection in each type of movements indicates that all the flow units on each shear surface flow with the same shear rate, (3) the latter model for grain boundary movement is connected in series to the former for dislocation movement, this means physically that the applied stress distributes homogeneously in the flow system while the total strain rate distributes heterogeneously on the two types of shear planes (dislocation or grain boundary shear plane), (4) the movement of dislocation flow units and grain boundary units becomes possible when the atoms or molecules near the obstacles, which hinder the movement of flow units, diffuse away from the obstacles.Using the above assumptions in conjunction with the theory of rate processes, generalized equations of shear stress and shear rate for plastic deformation were derived. In this paper, four cases important in practice were considered.ted N${\cdot}{\cdot}{\cdot}$O hydrogen bond and the second of two normal N${\cdot}{\cdot}{\cdot}$O hydrogen bonds, both of which exist between the amino group and the perchlorate, groups. A p-phenylenediamine group is approximately planar within an experimental error and bonded to twelve perchlorates: ten perchlorates forming hydrogen bonds and two being contacted with the van der Waals forces. A perchlorate group is surrounded by six p-phenylenediamines and four perchlorates; among the six p-phenylenediamines, five of them are hydrogen-bonded, and the rest contacted with the van der Waals force.

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Performance and Economic Analysis for Rut-resistance Pavement Considering Life Cycle Cost (LCC를 고려한 내유동포장의 공용성 및 경제성 분석에 관한 연구)

  • Do, Myungsik;Han, Daeseok;Yoo, Inkyoon;Lee, Soohyung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5D
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    • pp.783-796
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    • 2006
  • Rut-resistance pavement is adopted to prevent pavement from plastic deformation since 1998. The objective of this paper is to investigate performance and economic efficiency between rut-resistance pavement and conventional hot-mix asphalt(HMA) on national highway. The pavement deterioration models incorporated in HDM-4 have been calibrated and adapted to local road conditions based on observed pavement rut-depth data. Based on calibration result of HDM-4, the economic evaluation including road agency cost and user cost is performed for 34 road pavement sections. Furthermore, we presented optimal timing for maintenance and performance levels subject to different budget. We found that rut-resistance pavement is performing better than conventional hot-mix asphalt in most road sections. Furthermore, we confirmed that the application of HDM-4 is useful for pavement project planning and evaluation. More investigation is needed to enlarge the scope of the pavement data and to explore more deeply socio-environmental cost and delay cost.

Reaction Characteristics of Desulfurization and Reduction of Calcium Oxide in a Circulating Fluidized Bed (순환유동층에서 석회석에 의한 탈황과 환원반응 특성)

  • 배달희;류호정;선도원;이창근;손재익;이동규
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.219-222
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    • 2002
  • 석탄연소 순환유동층 연소로에서 석회석을 이용한 SO$_2$의 제거는 이미 기술적으로 입증된 방법이다. 연소로에 투입된 석회석은 식(1)과 같은 소성반응을 거친 후 CaO로 변화하며 식(2)와 같은 황화(sulfation)반응에 의해 SO$_2$를 흡수하여 CaSO$_4$ 형태로 변화한다.(중략)

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Sintering Behavior and Dielectric Properties of $Al_2O_3$/Glass/$Al_2O_3$ Ceramics by Glass Infiltration (Glass Infiltration법에 의한 $Al_2O_3$/Glass/$Al_2O_3$ 세라믹스의 소결거동 및 유전특성)

  • Jo, Tae-Jin;Yeo, Dong-Hun;Sin, Hyo-Soon;Hong, Yeon-Woo;Kim, Jong-Hee;Cho, Yong-Soo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.177-177
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    • 2009
  • 이동통신 시스템의 소형화 경량화 다기능화 추세에 따라 세라믹 모듈의 정밀도 및 집적도가 중요한 요소로 부각되고 있다. 이러한 모듈의 고집적화 추세에 대응하기 위하여 세라믹 소성시 수축율 제어가 필수적인 요소로 부각되고 있으며, 이에 따라 X, Y축의 소성 수축율을 0에 근접하게 제어하는 무수축 소성 기술이 요구되고 있다. 선행연구를 통하여 $Al_2O_3$/Glass/$Al_2O_3$ 구조의 glass infiltration법에 의한 무수축 소성 기술 구현 가능성을 확인하였으나, 아직 해결해야 할 문제점들이 있다. glass가 $Al_2O_3$층으로 infiltration되는 과정에서 glass층이 de-lamination 되는 결함이 발견되었으며 이는 유전체 기판의 Q값을 낮추고 기판의 신뢰성에 악영향을 줄 수 있어 이에 대한 개선이 필요한 실정이다. 본 연구에서는 $Al_2O_3$/Glass/$Al_2O_3$ 구조의 glass infiltration법에 의한 선행 실험에서 관찰된 기판 내부의 de-lamination 현상에 대한 원인을 규명하고 해결책을 제시하고자 하였다. glass 유동과 바인더 burn-out이 동시에 진행됨에 따라 기공이 생성되며 glass가 점성유동함에 따라 이 기공이 glass층으로 모이게 되어 de-lamination 현상이 발생하는 것으로 사료된다. 이를 해결하기 위하여 de-lamination층에 $Al_2O_3$의 tamping을 시도하여 glass층의 기공이 빠져 나갈 수 있는 channel 을 형성하고, 남아있는 기공을 $Al_2O_3$로 채우는 효과를 얻을 수 있었다. 이에 따라 기판의 밀도와 Quality factor 값이 향상되었으며 미세구조가 치밀한 무수축 기판을 제작할 수 있었다.

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