• 제목/요약/키워드: 소성스핀

검색결과 16건 처리시간 0.025초

정적 결정수용모델에 의한 체심입방격자 다결정의 소성스핀 거동에 관한 연구 (The investigation of plastic spin behavior of body centered polycrystal with simplified accommodatio model)

  • ;남용윤;이상갑
    • 한국해양공학회지
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    • 제10권2호
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    • pp.42-52
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    • 1996
  • 소성스핀을 취급하기 위한 이론을 살펴보면 개념적으로 현저히 다른 세가지로 압축된다. 또한 재료직조 현상이 소성스핀의 근원이라고 알려져 있지만, 그 지배인자와 발생근원에 대하여 아직 충분히 연구되어 있지 않다. 따라서 앞으로의 연구에 올바른 방향을 제시하기 위하여 소성스핀의 기본적인 거동에 대한 연구가 요구된다. 본 연구에서는 체심입방격자 다결정의 소성스핀 시뮬레이션을 통하여, 소성스핀의 거동을 조사하였는데, 재료직조, 변형경화, 변형속도, 하중역전 등의 영향을 검토하였다. 소성발생원인으로 재료직조현상이 강조되었고, 이에 관련한 주요지배인자를 제시하였다. 무차원 소성스핀은 변형속도, 재료경화에 영향을 받으나 재료직조와 관련한 인자와 비교하여 그 영향이 작게 나타났다.

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평면 응력상태에서 이등방성탄-소성 재료의 전단띠 형성 (Shear band Formation in an Elasto-Plastic Orthotropic Material Under Plane Stress Deformation)

  • 임세영
    • 유변학
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    • 제7권2호
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    • pp.128-138
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    • 1995
  • 본 논문에서는 전단띠형성에 있어서 전단변형의 집중화 현상을 이방성 탄소성 재료 에 대해서 해석하였고 소성스핀과 비등방성이 전단띠 형성에 미치는 영향을 연구하였다. 평 면응력 상태에서 소성스핀을 갖고있는 이방성 탄-소성 재료에 대해서 재료 분랑ㄴ정 해서 을 수행하여 변형률 집중화의 시작에 미치는 소성스핀과 비등방성의 효과를 연구하였다. 해 석 결과 이방성 재료에서의 전단띠 형성은 압축 또는 인장의 하중 형태나 이방성 축의 초기 각도 그리고 소성스핀의크기에 따라 그 시작이 촉진되거나 지연되었고 전단띠 생성의 방향 도 달라졌다.

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체심입방격자 단결정의 소성스핀에 관한 연구 (A Study on the Plastic Spin of Body Centered Crystal)

  • 남용윤;김사수
    • 한국해양공학회지
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    • 제10권2호
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    • pp.53-60
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    • 1996
  • Many studies on the plastic spin have been done, but it is still an opened subject. It is essential for the modelling of plastic spin to understand its origin and governing parameters. For the task, it is helpful to know the hehavior of sigle crystal. This study gives the interpretations for the plastic spin of a B.C.C(body centered cubic crystal) by numerical simulation. It is discussed that the different levels of shear stresses induced on each slip pair in crystallographic slip systems and the nonlinear relationship between shear stress and slip velocity are the fundamental mechanisms of plastic spins. Finally some comments are provided on the plastic spin of polycrystal.

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스핀드럼 시밍부의 기계적 프레스 접합강도 향상에 관한 실험적 연구 (An Experimental study on Improvement of Mechanical Press-Joining Strength of the Spin Drum Seaming Division in Washing Machine)

  • 김의수;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.127-131
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    • 2006
  • There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that Press-joining Strength of Spin Drum Seaming division is improved .to attain that target. Generally, we are using Mechanical press-joining by Seaming and T.I.G (Tungsten Inert Gas) welding among part joint method. Mechanical press-joining method that is mainly using for Stainless Steel (STS430) Drum have lots of merit that consumption of energy is low more than welding and production costs cut down and generation of the corrosion is solved by removing weld zone defect and materials having different properties are enable to join without special equipment. But, it is difficult to realize joint strength required at high speed operation because joint strength of mechanical press-joining method is low remarkably in comparison with welding. Also, there are a lot of analysis difficulties and very limited research is under way due to the dynamic factor such as multistage plastic working, elastic recovery, residual stress etc. The results of this study show optimal joining condition for mechanical press-joining by performing lots of tensile joining strength test with various specimen under multi-change of important design factor such as seaming width, bead area and bead depth etc.

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임프린팅을 이용한 BiLaO 패터닝과 액정 디스플레이 소자의 응용 (Patterning of BiLaO film using imprinting process for liquid crystal display)

  • 이주환
    • 전기전자학회논문지
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    • 제25권1호
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    • pp.64-68
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    • 2021
  • 정렬 패턴을 전사공정을 이용하여 BiLaO 박막 위에 패터닝하고 소성온도에 따른 액정 배향 특성에 대하여 연구 하였다. 졸겔 공정을 제작한 BiLaO 은 유리 기판 위에 스핀코팅으로 증착한 후 미리 제작된 정렬패턴을 전사하여 100, 150, 200, 250 ℃ 의 온도에서 소성하였다. POM분석으로부터 200℃ 이하의 소성온도에서 액정배향은 균일하지 않았고, 250 ℃의 소성온도에서 균일한 액정 배향 특성을 확인 할 수 있었고, 결정 회절 법 분석으로 부터도 확인 가능하였다. 전사 공정 시 250 ℃의 온도에서 패턴이 전사되었음을 Atomic force microscopy 을 통하여 확인 할 수 있었다. 250 ℃의 온도에서 전사된 정렬 패턴에 의하여 박막의 이방성을 획득 하였고 이방성 박막 위에서 액정 분자들이 고르게 배향 될 수 있었다. 따라서 BiLaO 산화막의 전사에 의한 액정 배향 공정은 소성온도에 영향을 받는다는 것을 확인 할 수 있었다.

초내열 합금 배기 밸브 스핀들 단조 해석 및 기계적 특성 평가 (A Forging Analysis and Mechanical Properties Evaluation of Superalloy Exhaust Valve Spindle)

  • 최성규;오중석;정호승;조종래
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.84-88
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    • 2009
  • The nickel-based alloy Nimonic 80A possesses strength, and corrosion, creep and oxidation resistance at high temperature. The exhaust valves of low speed diesel engines are usually operated at temperature levels of 400-$600^{\circ}C$ and high pressure to enhance thermal efficiency and exposed to the corrosion atmosphere by the exhaust gas. Also, the exhaust valve is subjected to repeated thermal and mechanical loads. So, the nickel-based alloy Nimonic 80A was used for the large exhaust valve spindle. It is composed a 540mm diameter head and a 125mm diameter stem. It is developed large products by hot closed-die forging. Manufacturing process analysis of the large exhaust valve spindle was simulated by closed die forging with hydraulic press and cooled in air after forging. The preform was heated to $1080^{\circ}C$ Numerical calculation was performed by DEFORM-2D, a commercial finite element code. Heat transfer can be coupled with the deformation analysis in a non-isothermal deformation analysis. Mechanical properties of the large exhaust valve spindle were evaluated by the variety of tests, including microstructure observation, tensile, as well as hardness and fatigue tests, were conducted to evaluate the mechanical properties for head part of exhaust valve spindle.

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블루레이 디스크의 커버레이어 스핀 코팅 시 다양한 패턴에 따른 최적화된 폴리머 거동에 관한 연구 (Flow Behavior of Thin Polymer Film by various patterns in Spinning Coating Process of Blu-ray Disc Cover layer)

  • 조기철;박유하;김헌영;김병희;이해곤;손성기;신홍규
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.467-471
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    • 2005
  • In this paper, experimental methods about the flow behavior of thin polymer film by various edge patterns in the spin coating process for stable cover layer coating of a blu-ray disc is described. The blu-ray disc, a next-generation optical disc format over 25GB, consists of a 1.1m thick substrate and a 0.1mm tick cover layer. Generally, cover layer on the blu-ray disc is made by the polymer spin coating process. However, it is hard to secure sufficient coating uniformity around the rim on the cover layer. In order to get the uniform thickness deviation and to minimize the bead around the rim, the edge of the disc substrate can be modified into various patterns, such as normal plain, trench, step and chamfer pattern, etc, around the rim on the disc and experimented with various parameters, such as surface tension, viscosity, coating time, temperature and rotation speed, etc. And the optimal shape of the rim was tried to get by 3 dimensional computer simulation of the polymer expulsion process.

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블루레이 디스크의 커버레이어 스핀코팅 시 폴리머 거동에 관한 연구 (Flow Behavior of Thin Polymer Film in Spinning Coating Process of Blu-ray Disc Cover layer)

  • 반준호;신홍규;김병희;김헌영;이해곤;손성기;신재구
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.113-116
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    • 2005
  • In this paper, a computational and experimental analysis about the flow behavior of thin polymer film in the spin coating process for stable cover layer coating of a blu-ray disc is described. The blu-ray disc, a next-generation optical disc format over 25GB, consists of a 1.1mm thick substrate and a 0.1mm tick cover layer. Generally, cover layer on the blu-ray disc is made by the polymer spin coating process. However, it is hard to secure sufficient coating uniformity around the rim on the cover layer. In order to get the uniform thickness deviation and to minimize the bead around the rim, the edge of the disc substrate can be modified into various shapes around the rim on the disc and analyzed with various parameters, such as surface tension, viscosity, and rotation speed, etc. The optimal shape of the rim was tried to get by 3 dimensional computer simulation of the polymer expulsion process.

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선박 엔진용 밸브 스핀들 모재에 따른 마찰 용접 후 기계적 특성 변화 (Parent Materials Effect on the Mechanical Property of the Friction Welded Spindle Valve Parts for Marine Engines)

  • 신재우;박준영;김정기
    • 소성∙가공
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    • 제32권3호
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    • pp.107-113
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    • 2023
  • The importance of dual-fuel engines has increased for reducing CO2 emissions. However, the low operating temperature of this engine may induce low-temperature corrosion at combustion parts, which reduces the engine service life. To overcome this problem, NiCr38Al4 alloy was developed for valve spindle, but the cost of this alloy is expensive due to its high Cr content. For reducing the manufacturing cost of valve spindle, in the present work, NiCr38Al4 alloy was welded with Nimonic80A alloy by conducting friction welding. The tensile test results show that the strength of friction-welded specimens follows the properties of the lower-strength parent materials, without severe cracks at the interface. The large shear strain and frictional heat from friction welding not only reduce grain size but also induce solute element diffusion at the interfacial region. Because of the low Cr diffusivity compared with Ti, Cr carbides were not observed in the Nimonic80A matrix, while Ti carbides were distributed in both the Nimonic80A and SNCrW matrices.