• Title/Summary/Keyword: 소결 시간

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A Study on the Magnetic Properties of Mn-Zn ferrite added on $V_2O_5$ and $CaCo_3$ ($V_2O_5$$CaCo_3$를 첨가한 Mn-Zn Ferrite의 자기적 특성에 관한 연구)

  • 권오흥
    • Resources Recycling
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    • v.11 no.5
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    • pp.30-33
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    • 2002
  • Recently in the progress of electronic equipment, power transformer was considered an important part. To make power transformer with miniaturization, lightening, low Power, we need a high efficiency core material. In this paper, we added $V_2$$O_{5}$ and $CaCo_3$ to Mn-Zn Ferrite to make a high efficiency, low loss core material. The compositions are MnO : ZnO : $Fe_2$$O_3$=37 : 11 : 52 mol%. They were sintered at 1250 for Three hours. Initial permeability was measured at 0.1 MHz. At 200 mT, Power loss was measured by temperature changing at 25 KHz, 50 KHz, 100 KHz. When we added $V_2$$O_{5}$ and $CaCo_3$, 0.08 wt%, 0.05 wt% respectively, we get 415 ㎾/㎥ at 200 mT, 100 KHz, $60^{\circ}C$. We can reduce eddy current loss as a main loss of high frequency by addition of a little mount of $V_2$$O_{5}$ $CaCo_3$. So we can decrease the power transformer's power loss.

Tribology of Si3N4 Ceramics Depending on Amount of Added SiO2 Nanocolloid (SiO2 나노 콜로이드 첨가량에 따른 질화규소의 트라이볼러지)

  • Nam, Ki-Woo;Chung, Young-Kyu;Hwang, Seok-Hwan;Kim, Jong-Soon;Moon, Chang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.267-272
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    • 2011
  • We analyzed the wear characterization of $Si_3N_4$ ceramics according to the amount of added $SiO_2$ nanocolloid. The test specimen was prepared by hot-press sintering at 35 MPa and 2123 K in an $N_2$ gas atmosphere for 1 h. A wear test was performed with a block-on-ring tester, and the test conditions were as follows: (1) the ring with a diameter of 35 mm had a rotational speed of 50 rpm; (2) the load was 9.8 N; and (3) the temperature was $25^{\circ}C$. The test results show that $Si_3N_4$ ceramics have a friction coefficient of about 1.0 and a wear loss of about 0.02 mm. Of the specimens used this study, the test specimen with 1.3 wt% of added $SiO_2$ nanocolloid has the best wear resistance because it has the lowest friction coefficient and the smallest wear loss. This specimen also has the highest Vickers hardness and bending strength. In this study, the friction coefficient is inversely proportional to the hardness and bending strength.

Wear Characteristics According of Heat Treatment of Si3N4 with Different Amounts of SiO2 Nano-Colloid (SiO2 나노 콜로이드 량이 다른 Si3N4의 열처리에 따른 마모 특성)

  • Ahn, Seok Hwan;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.10
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    • pp.1117-1123
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    • 2014
  • This study sintered $Si_3N_4$ with different amounts of $SiO_2$ nano-colloid. The surface of a mirror-polished specimen was coated with $SiO_2$ nano-colloid, and cracks were healed when the specimen was treated at a temperature of 1273 K for 1 h in air. Wear specimen experiments were conducted after heat treatments for 10 min at 1073, 1273, and 1573 K. The heat-treated surface that was coated with the $SiO_2$ nano-colloid was slightly rougher than the noncoated surface. The oxidation state of the surface according to the heat treatment temperature showed no correlation with the surface roughness. Moreover, the friction coefficient, wear loss, and bending strength were not related to the surface roughness. $Si_3N_4$ exhibited an abrasive wear behavior when SKD11 was used as an opponent material. The friction coefficient was proportional to the wear loss, and the bending strength was inversely proportional to the friction coefficient and wear loss. The friction coefficient and wear loss increased with increasing amounts of the $SiO_2$ nanocolloid. In addition, the friction coefficient was slightly increased by increasing the heat treatment temperature.

Preparation of YBa2Cu3O6+x Superconducting Wires Prepared by Pyrophoric Synthetic Technique (발화합성법에 의한 YBa2Cu3O6+x 초전도 선재의 제조)

  • Yang, Suk-Woo;Lee, Young-Min;Kim, Young-Soon;Park, Jeong-Shik;Kim, Chan-Joong;Hong, Gye-Won;Shin, Hyung-Shik
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.1011-1017
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    • 1998
  • $YBa_2Cu_3O_{6+x}(Y123)-Ag$ high-Tc superconducting wires were fabricated by plastic extrusion technique using pyrophoric synthetic and mechanical mixing powder with and without Ag addition(20 wt.%). This method involves powder preparation, plastic paste making, die extrusion, binder burn-out and the sintering process. In order to fabricate a good-quality superconducting body, it is required to use homogeneous and fine-size power as a starting materials. $Y_2O_3-BaCO_3-CuO$ precursor powders with/without Ag addition were prepared both by pyrophoric synthetic(PS) and mechanical mixing(MM) method of raw powders. The formation kinetics of the powder mixtures into Y123 phase was investigated at various temperatures and times in air atmosphere. The powder prepared by PS method was more easily converted into a Y123 phase than the MM powder. The fine size and good chemical homogeneity of the powder prepared by PS method is attributable to the fast formation into a Y123 phase. The critical current density($J_c$) of the Y123-Ag superconducting wires made by plastic extrusion method were in the range of $150A/cm^2{\sim}230A/cm^2$. depending on the charateristics of starting material powders. $J_c$ of the wire prepared by pyrophoric synthetic powder with 20 wt.% Ag addition was $230A/cm^2$.

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Oxygen Permeation and Syngas Production of La0.7Sr0.3Ga0.6Fe0.4O Oxygen Permeable Membrane (La0.7Sr0.3Ga0.6Fe0.4O 분리막의 산소투과특성 및 합성가스의 생성)

  • 이시우;이승영;이기성;정경원;김도경;우상국
    • Journal of the Korean Ceramic Society
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    • v.40 no.6
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    • pp.594-600
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    • 2003
  • L $a_{0.7}$S $r_{0.3}$G $a_{0.6}$F $e_{0.4}$ $O_{3-}$$\delta$/ perovskite-type mixed conducting membranes, which could permeate oxygen selectively, have been fabricated and the microstructural features developed by varying the sintering conditions have been analyzed. The effects of surface modification and the membrane thickness on oxygen permeability have been evaluated under He/air environment. With increasing a grain boundary fraction, the overall oxygen permeability decreased. The syngas (CO+ $H_2$) has been produced by partial oxidation reaction of methane with the oxygen permeated through the membrane. Methane conversion and syngas yield have been evaluated as functions of the compositional ratio of feed gas and reaction temperature. In long-term duration test for 600 h, under C $H_4$+He/air environment, L $a_{0.7}$S $r_{0.3}$G $a_{0.6}$F $e_{0.4}$ $O_{3-}$$\delta$/ membrane showed a highly stable performance.

Ag Impregnated HAp Coatings on Alumina Substrate by IBAD and Its Biological Test (IBAD를 이용하여 알루미나 위에 HAp를 Coating하는 연구와 이의 항균력 시험)

  • Park, Eui-Seo;Kim, Taik-Nam;Yim, Hyuk-Jun;Kim, Yun-Jong;Hwang, Deuk-Soo;Kim, Jung-Woo;Kim, Sun-Ok
    • The Journal of Engineering Research
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    • v.3 no.1
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    • pp.181-187
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    • 1998
  • Hydroxyapatite was used as implant materials, because it has a good biocompatibility and is similar to human bone. However it is not expected to have a high strength as implant materials because of a low fracture strength after sintering of HAp. Alumina ($\alpha$-alumina) shows a stable chemical properties and high strength in physiological environments. Thus it was tried to use a HAp coatings on Alumina substrate as implant materials. In this study, HAp was coated on Alumina substrate by lon Beam Assisted Deposition(IBAD). Then Ag was impregnated on HAp coating layer, which showed antimicrobial effects. To carry out the ion exchange of $Ag^+$ with $Ca^{2+}$ in HAp on the surface, HAp coated alumina substrate was immersed in 20ppm, 100ppm $AgNO_3$ solution at room temperature for 48 hours. Antimicrobial test was studied by using bacteria, which normally caused periprosthetic infections. The follwing bacteria was used in antimicrobial test. Escherichia coli, Pseudomonas aeruginosa (gram negative) and staphylococcus epidermidis (gram positive). Ag impregnated HAp shows very good antimicrobial effects against these bacteria. The surface structure of sample, which was treated in $AgNO_3$ solution was studied by SEM, XRD. Ag release curve was studied in Simulated Body Fluid (SBF) solution.

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Biocompatibility of porous hydroxyapatite ceramics prepared from bovine bones (소 뼈로부터 제조한 다공형 하이드록시아파타이트 세라믹스의 생체친화 특성)

  • Lee, Jong-Kook;Ko, Young-Hwa;Lee, Nan-Hee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.22 no.3
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    • pp.139-146
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    • 2012
  • Natural hydroxyapatite powder was obtained from the calcination of bovine bones and its porous compacts were fabricated by pressureless sintering at 1100 and $1200^{\circ}C$ for 1h. To evaluate and compare their biocompatibility with porosity, we investigated the support of osteoblast cells growth and cytotoxicity using the MG-63 cell line model in vitro. Sintered hydroxyapatite ceramics have a porous microstructure with a relative density of 65 % at $1100^{\circ}C$ and 82 % at $1200^{\circ}C$. Cells adherence to the surface of hydroxyapatite ceramics was observed in a day after the cell culture, and the spreading of cytoplasm around the nucleus was shown after 3 day cell culture. Most of cells were extended to the surface of hydroxyapatite through the wide area. Cell viability was nearly the same till 3 days culturing. But the rate of cell growth is higher in the specimen sintered at $1100^{\circ}C$ than that of $1200^{\circ}C$. It indicates that the porosity is an important factor to enhance the cell viability in the porous hydroxyapatite ceramics derived from bovine bones.

Structural and Microwave Dielectric Properties of $ZrO_2$Doped Ba(${Zn_{1/3}}{Ta_{2/3}}$)$O_3$Ceramics ($ZrO_2$가 첨가된 Ba(${Zn_{1/3}}{Ta_{2/3}}$)$O_3$의 미세구조 및 유전특성 연구)

  • Cho, Bum-Joon;Yang, Jung-In;Nahm, Sahn;Choi, Chang-Hack;Lee, Hwack-Joo;Park, Hyun-Min;Ryou, Sun-Youn
    • Journal of the Korean Ceramic Society
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    • v.38 no.2
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    • pp.117-121
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    • 2001
  • 본 연구에서는 Zr $O_2$첨가가 Ba(Zn$_{1}$3/Ta$_{2}$3/) $O_3$(BZT)세라믹의 구조와 고주파 유전특성에 미치는 영향을 조사하였다. 모든 시료에서 $Ba_{5}$Ta$_4$ $O_{15}$ 이차상이 발견되었으며 Zr $O_2$의 첨가량이 증가하면 $Ba_{5}$Ta$_4$ $O_{15}$ 상의 양은 감소하였다. 반면에 Zr $O_2$의 첨가량이 1.5 mol% 이상인 시료에서는 $Ba_{0.5}$Ta $O_3$상이 발견되었다. BZT의 입자 크기는 약 1$mu extrm{m}$ 정도였지만, Zr $O_2$를 첨가하면 입자 크기가 증가하였다. SEM 및 TEM 분석에 의하여 Zr $O_2$가 첨가되면 액상이 존재하는 것을 알 수 있었으며, 이로 인하여 입자가 성장되는 것이 발견되었다. 시편의 밀도는 소량의 Zr $O_2$를 첨가하면 증가하지만 Zr $O_2$첨가량이 증가하면 감소하였다. 유전율은 모든 시료가 27에서 30 사이의 값을 가지고 있었다. 공진주파수 온도계수는 소량의 Zr $O_2$을 첨가하였을 때는 변화하지 않았지만 첨가량이 2.5 mol% 이상에서는 증가하였다. Q$\times$f 값은 Zr $O_2$을 첨가하면 증가하였고, 입자 성장이 완료되는 조성에서 최대 값을 보였다. 본 연구에서는 Zr $O_2$를 2.0 mol% 첨가하고 15$50^{\circ}C$에서 10시간 소결한 시료에서 최대의 Q$\times$f 값(164,000)을 얻을 수 있었다.다.다.

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Improvement of Shallow Soil Using Electric Heating Equipment (전기가열장치를 이용한 표층지반개량)

  • Park, Min-Cheol;Im, Eun-Sang;Shin, Beck-Chul;Han, Heui-Soo
    • Journal of the Korean Geotechnical Society
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    • v.28 no.10
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    • pp.41-54
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    • 2012
  • This paper is to develop the method of surface soil improvement by electric heating equipment. For this purpose, the electric heating systems were invented to apply to the in-situ soil. Iaboratory tests were done to study the behaviors of sea clays by eletric heating. In lab tests, two different heating temperatures, $70^{\circ}C$ and $110^{\circ}C$, were applied to the saturated clays to examine the relationship between evaporation and compaction. In addition, trafficability was analyzed to the heated by applying cone penetrometer to the heated clays Furthermore, in-situ tests were conducted to analyze the range of soil improvement and strength variations. The temperature changes in field were measured and they were compared with those of the commercial program (Temp/W). Also, the bearing capacities of electrically heated field were tested by PBT (plate bearing test). Several conclusions were derived from the results of the numerical analysis and tests (lab and field). The improvement ranges and strength variations of electrically heated soil depended on the heating temperature and time. If the heating temperature is more than $100^{\circ}C$ evaporating the ground water, the bearing capacity and settlement increased rapidly. The bearing capacities of in-situ soil increased more than 3 times, and heated soil emitted a lot of vapors. The soil around electric heater was sintered completely, and its range was almost 20 cm.

Development of 3D Printing System for Human Bone Model Manufacturing Using Medical Images (의료 영상을 이용한 인체 골 모형 제작의 3차원 프린팅 시스템 개발)

  • Oh, Wang-Kyun
    • Journal of radiological science and technology
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    • v.40 no.3
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    • pp.433-441
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    • 2017
  • The 3D printing selective laser sintering (SLS) and stereo lithography apparatus (SLA) method used for bone model production has good precision and resolution, but the printers are expensive and need professional knowledge for operation. The program that converts computed tomography digital imaging and communications in medicine (DICOM) file into STL (stereolithography) file is also expensive so requesting 3D printing companies takes a lot of time and cost, which is why they are not generally utilized in surgery. To produce bone models of fractured patients, the use of 3D imaging conversion program and 3D printing system should be convenient, and the cost of device and operation should be low. Besides, they should be able to produce big size bone models for application to surgery. Therefore, by using an fused deposition modeling (FDM) method 3D printer that uses thermoplastic materials such as DICOM Viewer OsiriX and plastic wires, this study developed 3D printing system for Fracture surgery Patients customized bone model production for many clinics to use for surgery of fracture patients by universalizing with no limit in printing sizes and low maintenance and production cost. It is expected to be widely applied to the overall areas of orthopedics' education, research and clinic. It is also expected to be conveniently used in not only university hospitals but also regular general hospitals.